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Fueling problem related to MPG drop?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by nagrath, Dec 9, 2005.

  1. nagrath

    nagrath Member

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    I'm dealing with a 15 mpg drop since summer, and I have experienced a fueling problem that I've read a bit about on the forum but not to the extent I am experiencing it, and I am wondering if the two can be related. I have a 2005 prius, ~3500 miles. My top mileage in the summer was 50mpg, now I am averaging closer to 35. But I have for the last 3 fillups been experiencing a problem I can't seem to resolve. Like many, I find that when I fill the gas, the pump will shut off after anything from a 1/2 gallon upwards. This has happened at 3 separate gas stations. If the pumps are the normal kind, I pull the nozzle out farther and farther until I can get the pump to go at some volume (NOT full) without kicking off. If the pumps have those accordion-like vapor-recovery things, I can't even do that and in fact can't get gas at all. Anyway, once the nozzle is out enough to allow the gas to flow, I pump till the pump kicks off. If I now pull the nozzle out, gas will pretty much violently spray out of the filler tube. (That happened the first time); if I slowly ease the nozzle out, it will gurgle up, filling the neck , then I guess going back down the filler tube. If I pull out the nozzle too fast, it will still overflow. If I wait, it will slowly go down. This occurs after waiting to refuel util I get the flashing light; the amount of gas that went in is usually about 9 gallons. Does anyone know if this can indicate a venting problem? I know in cars I have had, problems with gas caps or fuel vents can result in poor mileage and difficulty filling, but with this bladder, I don't know if my past experience still is valid.
    Can anyone shed any light or does this sound like a good reason to get a service appt?
    -John
     
  2. efusco

    efusco Moderator Emeritus
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    There are several different questions in there....
    1)I don't think your mpg drop is related to the fueling. It might be throwing off your manual calculations though. Remember that tire pressures drop in cold weather, so definately check that and pump them back up to whereever you prefer them to be. Oil becomes more viscous--reducing mileage. Cold starts are tough, esp. on short trips. Winter fuel also reduces mileage. That all could be enought to account for the 15mpg drop you're seeing.

    2)Early fuel shut off. I don't think it's worth a seperate service appt as I don't think there's anything they can/will do currently. I do think it's worth bringing it up with your service dept. and probably calling Toyota just to get it down on paper the difficulty you're having....mostly b/c so many of us also have that problem. I'm not sure it'll make a difference for the current generation Prius, but hopefully the 3G Prius will have an improved system.
     
  3. nagrath

    nagrath Member

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    Evan-
    Thanks! I see looking at your mileage history that youhave had even bigger swings in your mileage, and that in general low temperatures did about as much damage to your mileage as to mine. As to the fueling problem, I think it is, frankly, both extremely dangerous and environmentally unsound for this to be the norm with a car like this--between the danger of fire, the ecological consequences of the spilt fuel and un-recycled vapor, it seems like Toyota would want to solve this problem. I am guessing the problem has become more apparent because in the cold weather the bladder is stiffer and therefore requires more fueling pressure to expand it? And when that pressure is released it pushes the fuel back out? Could someone please explain the benefits of the fuel bladder to me? It seems to cause only trouble.
    -John
     
  4. mdmikemd

    mdmikemd Member

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    Had the same problem yesterday...eventually I got 4 gallons in(my tank was 3/5ths' full).
     
  5. richard schumacher

    richard schumacher shortbus driver

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    Prius runs so cleanly that evaporation of fuel is the largest potential source of hydrocarbon pollution. The fuel bladder reduces fuel evaporation, but this feature does not work correctly if you top off. Topping off also greatly increases the chances of fuel spitting.

    Manual per-tank MPG calculations are often inaccurate in Prius because (the bladder, again) you don't know accurately how much fuel is in the tank when you start a fillup; all you know is how much you put in, which is not the same as how much you burned since the last fillup. The MFD MPG calculation in contrast is always very accurate because it uses the amount of gas flowing through the injectors. The only use for manual MPG is to track lifetime MPG, and that is most accurately done using the distance and MPG figures from the MFD.

    An MPG decrease in winter is just physics. It takes more fuel to heat cold air, and more fuel to heat up the engine to correct operating temperature. Short trips in cold weather are MPG killers in any car; the Prius display just makes it obvious.
     
  6. Vincent

    Vincent Don't Wait Until Tomorrow

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    nagrath and richard schumacher - Where Are You?

    Sure would be helpful if we knew where you are! Sounds like you might be having cold bladder (not yours) problems or altitude issues. Any chance your neighbor is sucking gas out of your tank to piss you off?

    PLEASE POST YOUR LOCATION IN YOUR PROFILE
     
  7. richard schumacher

    richard schumacher shortbus driver

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    I'd rather not say where I am, and there's zero chance that the neighbor is sucking my gas.

    It was 12'F here a couple days ago. I suppose the cold makes the fuel bladder stiffer, but, eh, so what. It is what it is and I don't find it a problem, it's just different from other cars.
     
  8. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    we dont care where you live... but if you want a more informed answer to ANY kind of weather or temperature related issue, you are advisd to post your geographical location or a detailed weather report for the summer when you experienced 50 mpg and for the period you got 35 mpg.

    sooo with that, depending on where you are, winter formula gas has 8-14% less gas in a gallon of summer formula gas. therefore, all things being even, your mileage will drop that much no matter what.

    the colder weather will keep your car in the less efficient warmup cycle longer. your cars optimum operating temperature is probably around 175-190º...if the ambient temperature is less than that (we HOPE!!!) your car will have to warm up.

    your drop percentage is higher than normal only because its not broken in, you are still working on your technique, AND... we all suffered sucky mileage our first year too... sorry... had to add that last part.

    BUT

    the mileage drop is the same. i averaged 59.7 mpg this summer with 4 tanks over 60 including one at 63.3 mpg. the past 3 tanks, with weather in the low to mid 30's, i am averaging 45-47 mpg. so you see, my drop is about the same as yours.

    couple things... have you gotten any kind of gauge for your Prius? i have the SCANVIEW and it has given me some data that emphasizes the temperature thing.

    after less than a month, i can easily see that only in extreme circumstances would i need to worry about overheating. i have a PriusChat colleague who lives in the same town as me who has a block heater (reduced that warmup cycle i told you about) and a radiator blanket.

    now in most cars, it would be a bad idea to cover the radiator. of course, most cars are much more inefficienct. The Prius wastes so little power, that even small things like defrost and heat, will affect mileage which are things we take for granted in a normal car which is better at heating its surroundings that it is at moving you down the road .

    also with SCANVIEW, i have noticed that even on trips of 20 minutes or more, my Prius never makes it to optimum operating temps at street level speeds. (35 mpg or lower) unless im driving aggresively or doing a lot of elevation changes. the reason... i average ICE temperature drops of 5-7º at traffic lights. (the gauge will actually drop as much as 10-15º but that is because the engine shuts down and the water stops circulating... something a regular car does not have the benefit of) i tracked my ICE temps at 30 second intervals on 3 separate trip that i posted in my blog. max temps on 15 minute drives with minimal stops was 167º. the longest trip i did was at 35º and it took 18 minutes to get over 170º (only briefly however because had stop light and temps went back down to the low 160's) and had to speed up to 40 mpg for 3 minutes for it to get that high.

    as far as the fillup problems. i recommend that you take that nozzle and shove into the tank as far as it will go. that is the way its designed to be used. also after the shutoff. there is no reason to be looking down the filler hole...its not like you can see anything anyway. i have a description of how a gas pump shutoff works. reading that will illustrate that improper techniques will cause premature shutoffs. its important that no air escapes from around the nozzle while you are filling the tank. that is why a tight seal is necessary.

    try this, fill up tank with a nozzle that has a good rubber seal. if the seal is trashed or missing, go to another pump or another station. hold the nozzle as tightly as you can to the tank compressing the seal at least a few inches. fill till it stops. without reducing pressure (no need to strain. i just take a firm hold and lean on it a bit...it is time-consuming and boring i know) go ahead and clunk in more gas to your desired fill level. i can nearly guarantee you that this method will result in no spilliage of gas.
     
  9. nagrath

    nagrath Member

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    My location was in my signature, and is now in my profile. I'm in NYS at a 100 feet or so of elevation. I can accept the mileage drop, though I really wish the temp information was available on the Prius screen--that's a really stupid oversight on Toyota's part--it's not even an option to have a full gauge screen. But anyway, if I go to a gas pump, with my last bar blinking, shove the nozzle in all the way, and start pumping, I swear to you I will get no more than a gallon, if that, into the tank before it shuts off. That is with an ordinary (no seal, no plastic vapor-sucking accordion thingie) gas pump. I am not sure where the other type of pumps are any more, as I usually avoid them because filling my cars with them has always been problematic, and I have at least once been unable to get any gas in the prius with one. So your method will NOT work for me, unless I only want to put 1 gallon of gas in my tank at a time. I do not overfill purposefully; if I have overfilled, resulting in gas spilling out, it is because I had to go through undue contortions to get any gas into the car at all. THIS seems like poor design.

    Also, while you are correct about winter fuel having more ethanol, the drop in mileage would NOT be directly proportional to the percentage of ethanol, as ethanol does, in fact, burn and contribute energy. However, it contributes less energy than the equivalent volume of gasoline, which is where the reduction in mileage comes from.
     
  10. narf

    narf Active Member

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    Nagrath,
    That's not normal behavior. Talk to your dealer. Some Prii are a little finicky about fueling but not like that. Sometimes I have a little trouble getting the last gallon in, but not the first.
     
  11. nagrath

    nagrath Member

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    Thank you. That's what I wanted to find out. I'll see what the dealer tells me. I realize it is definitely worse in the cold weather, but while it was "finicky" in the warm weather, it's being downright obstinate now!
     
  12. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    hmmm umm. remember i said if the seal is damaged or missing go to another station

    remember... i advise you try this. its up to you. you know what results you are getting by the method you are using now... i think you need to try my suggestion at least twice before you tell me what doesnt work.

    and the comment about location was directed at the post stating that they didnt want their location posted

    AND

    on the winter formula thing. in my state, ethanol is a year round thang. that does not contribute to the lower gas mileage figures. summer formula gasoline freezes at 40 something degrees. components that lower the freezing point are added in winter time and they DO NOT burn, but take up space hence the lower mileage figures.
     
  13. nagrath

    nagrath Member

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    Dave-
    So you are saying that the car is designed only to use nozzles that have a vapor-recovery seal on them? You do realize that those are only mandated in certain areas of the country. Where I am (Putnam County, NY) they are not required, while they appear to be in Westchester, the adjacent county, though the one station that used to have them that I recall no longer does. Or is a regular nozzle also supposed to perform some of the same task and therefore perhaps I keep getting pumps that do not function correctly?
    -John
     
  14. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    well its only a suggestion. if those types of pumps are not available, you will have to try something else. a tight seal is beneficial to the filling process
     
  15. nagrath

    nagrath Member

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    Dave-
    I'll try again shoving it in as tightly as I can--my first thought was to back off to allow some of the backpressure to escape and therefore not trigger the shut-off, but if you think sealing it even tighter might be the way to go, I'll give it a try and let you know...but my next fill-up still isn't for a pleasantly long while ;) (even with the 'lousy' winter mileage!)
    -John
     
  16. afternoonnap

    afternoonnap New Member

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    Whoa! Winter gas differs from summer gas in having a greater fraction of volatile organic compounds (VOCs), often butane (according to Wikipedia). Those DO BURN. Here's an article that describes the difference between summer and winter gas blends: http://www.slate.com/id/2098672.

    Summer gas does not freeze anywhere near 40 degrees F! Did you mean -40 (which is the same in F or C degrees)? Or 40 Kelvin? Since it's a blend, it doesn't have a specific freezing point but does get more viscous with lower temperature.

    The more volatile components that are removed from summer gas have more energy per mass than less volatile components, but less energy per volume because they are less dense. So a winter blend does have a little less energy per volume at a given temperature, but since it's sold and used at colder temperatures it may actually have more energy per volume (since it's density is greater at lower temperature).
     
  17. richard schumacher

    richard schumacher shortbus driver

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    Ditto that. Nagrath (for my next stupid question) have you tried filling at something less than the maximum flow rate setting on the nozzle? Do you have the same problem at multiple gas stations (not merely at different pumps at the same station)?
     
  18. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    well i can only give my thoughts on the situation. in my blog entitled gas pump shutoffs there is an excellent description of how gas pumps work.

    there is basically a y shaped tube when a valve that allows gas to flow. attached to it is a check valve that prevents backflow and is at the end of a tube that creates the small hole in the end of the nozzle. in that small tube is a diaphram that controls the check valve. when it senses pressure it closes the check valve and the pump shuts off.

    its my theory that the bladder causes pressure variations from gas sloshing back and forth in partially full state. this creates a rush of back pressure that will flow out only if allowed too or if the seal is not tight and allows air to escape out. normally the Bernoulil principle creates a vacuum of air that sucks back to the check valve and leaves it open. so it acts as a bleeder valve... not enough bleed off to suck out liquid, but enough that no large amount of pressure builds up...

    besides, i tried the fill halfway...let the tank settle and continue and that was a disaster. soon as i stopped, couldnt get started again. i fill to the first stop then usally add to the nearest buck. from my SCANVIEW, my tanks either are 95 or 97% full (only have had two fillups since getting ti...) and when i fill, i make sure that the pump is in as far as it will go. the pump is on an island that is half a step up. so i stand on the island, get a good grip on the pump handle, and lean back with all my weight onto the car when i fill. i have only once spilled gas and that was the 2nd fillup on my car when i was doing what you did... barely putting the pump in...what can i say? just doesnt work for me. and besides, the reason for those gaskets is to reduce air polution when refilling. unburned gasoline is waay more toxic
     
  19. DanMan32

    DanMan32 Senior Member

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    Sometimes getting a fill started is a problem. Starting slow then gradually increasing flow helps.

    If you do top off, be sure to fill no more than .2 gallons at a time, then pull out the nozzle between times. I call this burping the baby. If you don't burp your baby, it will spit up.
     
  20. olends

    olends New Member

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    This is one of the things that worries me, whenever everyone is talking about how many clicks to pump at, i keep scratching my head. I live in Upstate NY. or Really upstate for you nagrath. The pumps have no seals, no clicks. We're lucky if we get a rubber flap at the handle. We have no auto fill. I guess i could fuel slowly with a light squeeze, but that will get old quick. I guess i'll have to test after i get the car.