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Adaptive Cruise Control Messed up after deer collision

Discussion in 'Gen 3 Prius Main Forum' started by jjs357, Dec 6, 2012.

  1. jjs357

    jjs357 Junior Member

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    I hit a deer with my 2010 Prius recently. I was lucky that only the car was damaged and was drivable after the collision. I did notice right away that for the rest of the trip after the collision on route 495 and 95 between DC and Philadelphia that the adaptive cruise control (ACC) was "tracking" cars in the lane to my left rather than in front of me. And the "car in front" icon was flashing on and off with little apparent relation to the cars around me.

    After the repair (over $6000! covered by my comprehensive policy), I mentioned that I was concerned about the functioning of the cruise control but the body shop did not report doing anything special. Upon driving the car, I noticed that it was still the case that the ACC was not working properly -- if a car in front of me slowed, I would get very close to it if the cruise control was engaged and I had to apply the brake.

    I took it back to the body shop and they sent the car to the local Toyota dealer (Ardmore Toyota in Ardmore PA where I bought the car) who were supposed to check it all out. After a road test, I was told it was functioning normally but a later drive on the route back to DC showed the same faulty behavior: bad tracking of the car in front of me, inconsistent reporting of a car in front of me, etc. And although not as pronounced as I remembered immediately after the accident, the "tracking" behavior was sensitive to cars in the lane to my left.

    I am looking for advice as to what to tell the dealer might be the problem. Is the radar emitter (or emitters) likely mis-aimed still? Might the emitter(s) be damaged in some way? The ACC functions still but not like it did. It used to be that the ACC was so smooth that it would be tracking cars in front of me and I would not even notice the car slowing down by 10 miles or more from the setting (65 down to 55) and I would need to change lanes to get the speed to come back to the set speed. Now, if I get close (too close for safety in my opinion), the ACC will apply the brakes quite hard so I now manually apply the brakes, which disengages the ACC temporarily. And I occasionally find the car slowing down when there is no car in front of me, even with the car ahead indicator is not showing on the ACC display. I tried setting the car lengths setting for the ACC but it does not seem to change things.

    Any helpful pointers appreciated.

    Jim
     
  2. mad-dog-one

    mad-dog-one Prius Enthusiast

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    The front Toyota emblem, right in front of the radar unit, is different on the package V with ATP, to ensure proper function of the radar cruise control. If front Toyota emblem was damaged in the deer incident (oh dear) and replaced with the standard emblem (about $50), this may be the source of your problem. You'll be shocked by the price of the ATP emblem that is something like $1,000. I have found that the radar CC will work with the standard emblem as long as it remains dry, although it gives phantom signals and warning that the emblem needs to be cleaned when it starts to rain.
     
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  3. exbauer

    exbauer Active Member

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    Somebody backed into my 2012 Prius Five ATP and it was in the ballpark of $6,000 in repairs. This was just from a hit a run in a parking lot. They replaced the emblem and it was close to $1,000. The emblem should be flat and the Toyota emblem is not raised. Make sure they put the right emblem on there. Go on a test drive when you take it back to Toyota and show them what is wrong. That is probably the best way get the problem fixed.
     
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  4. David Beale

    David Beale Senior Member

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    You may also want to have a look at the radar device. It is bolted on a strut in front of the rad. and must be perpendicular to the direction of motion. That strut may have been bent slightly to the left.
     
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  5. dkelly

    dkelly Member

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    I struck a deer on rt 422 (you probably know this highway if you're from the Philly area). Long story short, park assist was not working properly after the repair, although it was fine prior to the repair and after the deer strike.

    It took several returns to both the body shop and dealer to finally demonstrate what was wrong. The dealership did t even know how to operate the park assist.

    They wanted to replace a bunch of stuff that wasn't even associated with the park assist system. Ultimately, I had to bring in copies of the relevant pages of the service manual and show them what to look at. Just a loose wire going to the sensor.

    Apparently the dealerships are not too familiar with some of these advanced systems. You will probably have to be your own advocate here if you want to get it done right.

    If anyone does happen to know a repair shop with expertise with these advanced systems in the Philadelphia area, please share.
     
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  6. jjs357

    jjs357 Junior Member

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    Thanks for all the comments.

    I have been in touch with the body shop (part of the Ardmore Toyota system) and they will contact the main dealer's service department again. The main body shop guy says he was told by the service dept. that they checked everything out and believed everything was working as it should. Even did a road test.

    I checked the emblem, compared it to my son's Prius also with the ATP package, and the emblem looks like it is the right one. I also did look for the radar unit, mounted between the radiator and the emblem, and to my naked eye it seems pointed somewhat down and to the left of center which is consistent with the symptoms I am seeing when I drive.

    So I suspect the dealer did not really look at the radar unit itself and merely went through the motions. It was/is kind of working and the tech probably did not have training. I noticed for example that they had dug out my owner's manual and left it on the front passenger seat.

    I checked the positioning of the radar unit in my son's car and, again to my naked eye, his seemed better aimed: facing more towards front and center and less pointing down.

    So, I now know what to say and ask for a position check and then a true attempt to calibrate it next time it is in the shop. I will ask to speak to a service supervisor and ask for someone with ATP experience to be assigned to the car.

    Will post back after the next appointment.

    Jim
     
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  7. Jonny Zero

    Jonny Zero Giggidy

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    In the repair manual, there is an elaborated procedure on aiming the radar unit, which involves rough physical aiming with an air bubble gauge, then using a reflector target and TechStream to read back the signal.

    The procedure is on Pages 1,936 - 1,942. Titled: 1. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY

    I cannot post this due to copyright reasons. But you should be able to mention this to the service tech and ask them to execute that procedure. There is more to this than simply road testing it.
     
  8. dkelly

    dkelly Member

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    Do the techs even look at the manual?
     
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  9. Jonny Zero

    Jonny Zero Giggidy

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    Don't know. But I know they certainly have access to it. ;)
     
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  10. jjs357

    jjs357 Junior Member

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    Thanks for the very specific directions. I emailed that to the body shop supervisor and I hope he can get the right response the next time I bring the car in for service. Nothing like being precise about RTFM.
     
  11. Tideland Prius

    Tideland Prius Moderator of the North
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    The thing that worries me about this technology is the unfamiliarity of it with respect to the technicians and body shop mechanics. There are several threads here on PC of the parking assist sensors not working after a front bumper replacement and they couldn't fix it (and I don't think it's been resolved yet).

    I mean, I've had the car in for service with "tire pressure adjusted 35/33" and yet when I check, it's the same psi as I had before (because if they did adjust it, I would have to adjust them back). So the fact that they "looked" at the tire pressure makes me think they also "looked" at the radar unit.
     
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  12. David Beale

    David Beale Senior Member

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    In their defense, they are not radar techs. It takes a lot of training to understand that level of technology. Especially millimeter radar. But if they are pointed to the right page in the manual and follow the procedures they should be able to get it right.

    This is a perfect example of what happens when you put "high tech" equipment in the front of a car. Just like the GII and the thermos. If I remember correctly, 90% of accidents are at the front of the car. You're lucky you didn't destroy the radar unit. I don't even WANT to know how expensive it is!
     
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  13. bwilson4web

    bwilson4web BMW i3 and Model 3

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    I understand the problem of untrained technicians being baffled by the system. What I don't get is the expense of the repair parts . . .

    Bob Wilson
     
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  14. jjs357

    jjs357 Junior Member

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    Happy to report apparent success after asking for a service supervisor. They had me bring the car in, provided a loaner at no charge, and called the same day to report that they did fix the problem. The service sheet said they adjusted the "sensor" and then did an extensive road test. The car on the route from Philly back down to DC performed as I remember it prior to the deer accident. The radar seemed to track traffic in front of me and slowed down when it slowed down without unexpected breaking action -- never felt unsafe. No weird left lane interference either.

    I did send some emails to the service manager and to the service advisor who checked me in but I did not get email replies. Ardmore Toyota has a blog where I got the emails of the persons I contacted but they don't seem tuned in to using email in support of customer service. But I was expecting to have the car in the shop for a few days and they made time to get the adjustment done within the day. Kudos for the prompt fix this time.

    It was too dark to look at the radar unit -- curious if I can see any re-orientation of position with just my eyes.

    Thanks to all who posted with suggestions.

    Jim
     
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  15. dkelly

    dkelly Member

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    Even if they don't fully understand the theory behind radar, the troubleshooting procedures in the service manual are pretty detailed. It shouldn't be to difficult to just follow the procedures.
     
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  16. amazingroy

    amazingroy Junior Member

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    I have 2012 with adaptive cruise. I hit a deer recently that broke emblem($910) and radar emitter($1931) after 2 trips to dealer it is still not working properly, 3rd trip is scheduled. I don't think they know what they are doing as they claim they have worked on the radar system for over 11 hours. I am taking along info that Jonny Zero submitted, thanks Jonny.
     
  17. dkelly

    dkelly Member

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    The thing is that the service manual has a fairly detailed procedure for troubleshooting these types of issues. But it seems very few service departments take the time to read the troubleshooting steps; apparently, they know better by randomly replacing components.

    Perhaps we could start a thread here with reputable mechanics who truly understand these advanced technology systems. I don't know of any yet but I'm sure they're out there.
     
  18. Redpoint5

    Redpoint5 Senior Member

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    Isn't that how much the cost of the entire advanced technology package is? I just don't see how an emblem can cost a grand, or that an emitter can cost two grand.
     
  19. macman408

    macman408 Electron Guidance Counselor

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    To be fair, the service manual's procedure for troubleshooting usually IS randomly replacing components.

    (Well, OK, not randomly - but they'll list maybe 5 or 6 parts in decreasing order of likelihood times cost. It's impossible to anticipate every possible failure mode, and every possible way needed to determine which piece of an incredibly complex system is misbehaving...)
     
  20. macman408

    macman408 Electron Guidance Counselor

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    Service parts are always more expensive. If you bought a whole Prius by buying the service parts and putting them together, I would be surprised if you paid less than $200,000 for it. Some of that is profit, and some of it is the added cost of maintaining stock, and warehouses, and low-volume old parts, and distribution networks, and ...