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08, New Battery, still dead

Discussion in 'Gen 2 Prius Technical Discussion' started by rondpitt, Dec 12, 2012.

  1. rondpitt

    rondpitt New Member

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    Prius, 08, smart key.
    Dead on Sunday am --- nothing works. Put trickle on the underhood postive and neg to body bolt. Got enough juice to open rear hatch (and dome light comes on )

    Replaced with toyota battery. Neg cable taken off first, then pushed up out of the way behind carpet.

    Still dead. Checked both batteries at Autozone. 94 and 100% --- wasn't battery in the first place. Checked clear window fusible link on top of pos post --- still good. Can get locks and lights to work with trickle charge.

    Now what?
     
  2. cwerdna

    cwerdna Senior Member

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    What do you mean "nothing" works? What if you put the key in the slot and try starting w/your foot on the brake?
     
  3. rondpitt

    rondpitt New Member

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    cw,
    Good question. Key in slot changes nothing. By "nothing" I mean no dome lights, no door locks, nothing. I can still hook up the trickle charger to the front UnderHood jump points and get dome lights and door locks. But, they go off as soon as I disconnect. For whatever the reason-- the charge in the fully charged battery is not traveling to the really important stuff in the front of the car.
     
  4. cwerdna

    cwerdna Senior Member

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    Do you have a volt meter? Can you read the voltage off the 12 volt's terminals?

    I guess I'd start looking at fuses.
     
  5. jdcollins5

    jdcollins5 Senior Member

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    I would double-check the battery connections again, especially the negative connection to chassis ground. If the trickle charger works then it almost has to be the battery connections if the battery charge is good.
     
  6. rondpitt

    rondpitt New Member

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    Battery connection is most solid. Battery was tested this afternoon -- both the old one and the new one are just fine -- in other words; it wasn't the battery in the first place.

    Fuses? What fuse can take out the whole 12v system?? Name it and I will check it.
     
  7. NortTexSalv04Prius

    NortTexSalv04Prius Active Member

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    check your connections
     
  8. rondpitt

    rondpitt New Member

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    Hmmm... by connections do you mean the battery cables to the pos and neg posts? As I mentioned, those are solid --- a 10mm box wrench makes that easy stuff. What other connections?

    I double checked the little 5amp fuse and the big ole 120amp fuse with the clear window(duh) that are in the box attached to the pos posts -- all good. I even took the 120 out and held it in my hand ---all good. I will take that fuse to autozone in the am, just to triple check its aforementioned solidarity, but expect a thumbs up.

    I will get a 12v dig tester tomorrow and dig deeper. Anyone with any thoughts on where to test???
     
  9. 3prongpaul

    3prongpaul Hybrid Shop Owner, worked on 100's of Prius's

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    Did you check the big fusible link under the hood of the car? (in the box where you jump start from the front) They are under a clear cover.
    [​IMG]
     
  10. Patrick Wong

    Patrick Wong DIY Enthusiast

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    1. Did you check the tightness of the negative battery cable where it bolts to the body?
    2. When you get your digital multimeter, use it to measure voltage at the 12V battery positive post, to body ground. Find an unpainted bolt on the sheet metal to use as your ground connection. If you have a problem here, then obviously a connection is loose or else the negative battery cable is broken or has an intermittent connection.
    3. Assuming 2 is good, then measure after the 120A fuse, to ground. If you measure voltage then the fuse is OK.
    4. Assuming 2 and 3 are good, then measure voltage from the positive jump start terminal in the main relay/fuse box, to ground. If you don't measure voltage here then there is something wrong with the positive battery cable leading from the battery in the hatch area to the main relay/fuse box.
    5. If 2, 3 and 4 are good, then look at the fusible link box located within the main relay/fuse box for burnt links, as suggested and pictured immediately above.
     
    SteveLee, koolingit and cwerdna like this.
  11. rondpitt

    rondpitt New Member

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    Thanks Patrick,
    I got stuck on #4 -- fuse is good, but no voltage at the pos jump terminal and ground.

    Cable huh?
     
  12. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Yes, I suggest you will need to seek professional help now.
     
  13. rondpitt

    rondpitt New Member

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    Yep. I checked for voltage on both contacts on the little 5 amp fuse. All good. Just not making it to the front.

    I am now looking forward to explaining to AAA how I want the car safely removed from the garage by the tow truck fellas. Dealer bound in the am.

    Thanks folk!!
     
  14. edthefox5

    edthefox5 Senior Member

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    On the 12 volt on the pos terminal assy on the fuse block assy on top of the pos terminal the main big black B+ cable that goes up front can be "unclicked" and removed. Just press the connector tab and pull that wire off. Referencing ground stick the dc volt meter probe in that cable socket and see what you got.
    I highly doubt the battery cable is severed from rear to front. Hilarity would surely ensue.

    This event your having is usually caused by mistakenly switching polarities upon hooking up jump or charger.
    That blows fuses and sometimes takes out the Inverter.
     
  15. rondpitt

    rondpitt New Member

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    It was towed to the dealer today. They found an "open" circuit that had something to do with the Park function. I will get the exact wording when I pick it up tomorrow. Looks like less than $200.
     
  16. PriusGuy32

    PriusGuy32 Prius Driver Extraordinaire

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    Interesting! Please update us when you pick it up. Glad it was a relatively cheap fix for you :)
     
  17. rondpitt

    rondpitt New Member

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    Ok folks. Here is the final scoop.
    Towing from the garage was interesting. The tow truck driver new his Priusi. He proceeded smartly to the positive jump post to hook up his portable charge kit. He wanted me to simply put in in neutral. I then popped out my newly acquired voltmeter and showed him 12.6 and some change on the rear battery terminals, the negative ground nut, and even coming out of the main fuse coupling --- I was attempting to show him that my battery did not need a charge.

    I then took the voltmeter to the pos jump post/ground and showed him 0.0. I told him to hook up his charger, but that it would not work --- all we could get was a weak dome light and a bit of door lock/unlock function. He didn't listen; he hooked it up and looked at me incredulously when I told him that I could not put it in neutral. I reminded him again that we had no dash lights, no "ready", -- lot's of nothing. He became a believer.

    He was as kind as possible as he slid my car out of the garage onto the flat bed. For those paying attention, you know that the rear wheels were turning, but the front was locked tight ---scoot, squeak, and slide.

    I followed it to the dealer. Their desire to fix it by simply "jumping it off" was strong, but they finally listened when I explained the symptoms for the 4th time.

    They called late the same day -- it was fixed. They found 2 things; first a poor ground at rear 12v battery. They seemed to be referring to the bolt that attaches the neg battery cable to the body. It was apparently intermittent, because it checked fine several times for me. But, alas --- the car is still dead. Must be a second symptom.

    Here is what is typed on the work order -- Following repair to body ground to power up vehicle, it still would not "ready" on due to inoperable park operation. Traced down open in junction box for park circuit and repaired connection. Flukey, huh?

    They gave me a total of $235, but the car had recently been in a rear-ender (6k worth) and I called the body shop (same dealer) and asked him to take care of the portion of the bill related to the poor ground (that was all on their repair). He said sure. I asked both the collision manager, and the service advisor, and the tech if the park circuit snafu could be related to the collision -- all said no.

    I picked up a fully functional car today. But, get this --- no charge --- the collision guy had passed the whole bill off to an insurance adjustment. I didn't argue.

    I would be curious if anyone else has had an open junction box for park circuit.
    Thanks for your help.
     
  18. bisco

    bisco cookie crumbler

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    weird, thanks for the u/d!
     
  19. HeavyFooted3SGTE

    HeavyFooted3SGTE Junior Member

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    bump

    Has anyone else had this issue with an "open junction box for park circuit." ?