1. Attachments are working again! Check out this thread for more details and to report any other bugs.

MD-Tech PHEV Conversion Kit

Discussion in 'Gen 2 Prius Accessories & Modifications' started by sushp, Dec 14, 2012.

  1. lopezjm2001

    lopezjm2001 Senior Member

    Joined:
    Apr 14, 2009
    1,146
    407
    5
    Location:
    Sydney Australia
    Vehicle:
    Other Electric Vehicle
    Model:
    N/A
    Hi Anthony,

    There is nothing you can do yourself to change the BMS16D HVC. Only Enginer (Jack Chenny) or MD-Tech 上海樟村电子有限公司 could lower the HVC. Maybe you could send an email to MD-Tech asking for a quote to have it reprogrammed to the same as a MD-Tech BMS although there could be hardware differences which makes them incompatible so it may not be possible.

    I use the miniBMS to isolate the charger output using a relay on HVC. Unless you are a technician or an electrician I would not go the miniBMS route.

    If you are thinking of replacing your BMS then:

    1. The PacificEVBMS US$365 - it is almost plug and play and comes with instructions on how to install it. Electric Vehicle Parts --- Battery Management Systems as the HVC can easily be changed on the Celllogger. Ask Dan Lander (AKA Dan21 on this forum) for his opinion as he is using a PacificEV BMS.

    or

    2. Buy a MD-Tech BMS US$392 - from Sushp from his website www.plughybrid.de
     
    [email protected] likes this.
  2. glyndwr

    glyndwr Member

    Joined:
    Jan 30, 2012
    219
    42
    0
    Location:
    South Wales, UK
    Vehicle:
    2004 Prius
    Model:
    One
    Hi Lopez, thanks for the reply.

    I had the same reply from pacific ev about the voltage issues and compatability with it working on 240v unfortunately. Shame as that looks to do its job really well.
    I am technically qualified, i am a mechanical engineer, i probably woldnt have purchased the enginer kit if i didnt have knowledge of electrics (although i am mechanical) as it is for sure not a plug in and forget system. It is a hobby for me until the electric vehicles drop in value to a point where i can afford one.
    I would have also consdered the mini bms distributed ( all on one pcb) but they have stopped making that one now.

    Thanks.



    1. The PacificEVBMS US$365 - it is almost plug and play and comes with instructions on how to install it. Electric Vehicle Parts --- Battery Management Systems as the HVC can easily be changed on the Celllogger. Ask Dan Lander (AKA Dan21 on this forum) for his opinion as he is using a PacificEV BMS.
     
    tjgeel likes this.
  3. lopezjm2001

    lopezjm2001 Senior Member

    Joined:
    Apr 14, 2009
    1,146
    407
    5
    Location:
    Sydney Australia
    Vehicle:
    Other Electric Vehicle
    Model:
    N/A
    Hi Sush,

    I noticed your website says the MD-Tech PHEV kit is now using Headway cells. Are you still supplying the RFE battery packs? Are the Headway cells performing better than RFE cells?
     
  4. NortTexSalv04Prius

    NortTexSalv04Prius Active Member

    Joined:
    Nov 14, 2009
    915
    114
    0
    Location:
    Texas
    Vehicle:
    2004 Prius
    Model:
    N/A
    Actually most the confusion originated with a weak product introduction which had owners of kit either not be able to charge battery cell pack , overcharged packs during charge by BMS, little product support, and now warranty of battery packs gone.

    Everyone hopes the changes are for the better however, with a weak past history and future promises I will reserve my opinion.
     
  5. sushp

    sushp Junior Member

    Joined:
    Nov 22, 2011
    27
    21
    0
    Location:
    Darmstadt, Garmany
    Vehicle:
    2004 Prius
    Model:
    II
    In the past there was a distinct lack of version control and factory acceptance testing. What exactly was going on at Enginer that allowed this to happen is open to speculation. Suffice to say that without version control you cannot have traceable test results. Specifications and service instructions were missing but people still bought the kit, probably due to a lack of options in the market. The early owners were pioneers who were looking for a way to make a plug-in Hybrid for a low price.

    MD-Tech have spent a lot of time and effort to develop the kit from their investigations of the problems.
    The new MD-Tech BMS has a millivolt, 0.001v accuracy. That is quite an achievement.

    MD-Tech are not sitting still; a new automatic BMS calibration procedure will also take the time out of calibrating BMS readings. These are innovative ideas. Backed up by version control and test campaigns.

    Judgment should be reserved. The kit will make a comeback as long as vehicle manufacturers continue to build Hybrid cars and Electric cars with only one traction battery system. There are already plenty of vehicles dropping in price that will make great conversions in years to come. MD-Tech are here to stay and will continue to improve their kits.
     
  6. chenyj

    chenyj Member

    Joined:
    May 22, 2009
    96
    115
    0
    Location:
    Troy, Michigan
    Vehicle:
    2004 Prius
    Model:
    II
    This is a very interesting twist. MD-Tech made the defective product and ruined Enginer's reputation. Then it becomes Enginer's fault to "allow this to happen". Now MD-Tech counterfeits Enginer's design and infringes Chen's patents.

    Does MD-Tech honor the warranty of their past product?
     
  7. lopezjm2001

    lopezjm2001 Senior Member

    Joined:
    Apr 14, 2009
    1,146
    407
    5
    Location:
    Sydney Australia
    Vehicle:
    Other Electric Vehicle
    Model:
    N/A
    Where can we find your patents?
     
  8. sushp

    sushp Junior Member

    Joined:
    Nov 22, 2011
    27
    21
    0
    Location:
    Darmstadt, Garmany
    Vehicle:
    2004 Prius
    Model:
    II
    Defective against which requirements, were there any? Taking a kit still in development to market without Factory Acceptance Testing is recipe for disaster. No requirements +no requirement testing = "no defective product", you are hacking around.
    Reputations can be fixed by making better products. When you find you have a defective product you issue a worldwide recall and fix the issues.

    Lopez has a good question, what patents?

    MD-Tech have been making Power inverters for many years before Enginer. MD-tech have a new BMS that has been independently designed, the specs are different to Enginer.
    That does lead to the question of who designed what originally. I had a call from Slovenia, a guy has been running a converter in his car for 7 years, built by MD-Tech, he has had no problems.

    The idea for a plug-in kit came from Calcars, pre-dating Enginer by many years.

    The BMS design broke Enginer. Who designed that?
     
  9. chenyj

    chenyj Member

    Joined:
    May 22, 2009
    96
    115
    0
    Location:
    Troy, Michigan
    Vehicle:
    2004 Prius
    Model:
    II
    It sounds like you knew every fact from the beginning of the project, which is not true. MD-Tech certainly would tell you everything is Enginer's fault and they don't want to warranty their product.
     
  10. sushp

    sushp Junior Member

    Joined:
    Nov 22, 2011
    27
    21
    0
    Location:
    Darmstadt, Garmany
    Vehicle:
    2004 Prius
    Model:
    II
    Still no patent information?

    On the question of warranty there are two points, the first is suspicious.
    Enginer says they are going out of business but still taking orders and not providing any warranty support. This might be incorrect but it is certainly the opinion of the most senior Installers on the Installers Forum of the Enginer website, which I am now banned from.

    The second issue is, what were the warranty conditions with MD-Tech?
    It is difficult to claim a warranty for a BMS that was working perfectly well but damaging batteries prematurely.
    A claim can be disputed when there is no specification of voltage reading accuracy and no description of balancing specifications. It is very difficult to claim warranty under these conditions which Enginer allowed to prevail. Which is why requirements, specifications, tests and version control are important.

    Another warranty problem Enginer had was allowing Installers to play around with the Converter settings to achieve power output that had not been thoroughly tested.
    MD-Tech has the strategy to make different configurations of converters. So that no matter what the Installer does with output controls it cannot damage the Converter. MD-Tech fixed the problem.

    There is plenty of evidence that MD-Tech were replacing parts failed under warranty, and were working to resolve the issues. Which warranty claims did they refuse and on what basis? If the problems you are referring to were systemic to the Kit, for example Enginer branded BMS ,(as it is today), causing premature battery failure, then this is not a warranty/ parts failure this is design failure, again - a worldwide recall needed to be issued and the problem fixed. But without proper version control how do you issue a recall? If the Enginer distribution contract did not describe clearly the recall conditions and obligations then it is very important to make sure that careful inspection of test plans and test results are performed to avoid getting in to this situation in the first place. But the Enginer BMS still needs development, battery measuring accuracy and balancing are issues that need to be resolved.

    You cannot "claim" against warranty by way of refusing to pay for a shipment and then switching to another manufacturer, "Nanjing Pride Technologies" . But Enginer don't use Nanjing Pride Tech any more, why is that? Did Enginer fail to pay them for a shipment?

    If MD-Tech refuse to honour warranty, did you file any legal action against them? This is unclear but the warrant out for your arrest by the Shanghai police for non-payment to MD-Tech is an issue that suggests Enginer could not prove failure to comply with warranty obligations and instead opted for non-payment which led to court action. If this situation has changed since January 2013, please provide the business premises address where you can be contacted directly.

    What is the Enginer official place of business in China and who is the owner?
    Rumour has it that Dimitri bought the company.

    As you know we had discussed the police warrant issue in "Private" with Mr Fang, of MD-Tech and you were given the option to resolve the issue with MD-Tech but you never wrote to them again.

    You did not bring up the issue of patents during those conversations because Mr Fang knows that Enginer do not have any. You brought up the issue of copyright, a case you failed to prove; Plug-in Kits were not your idea originally. MD-Tech claim you came to them with an idea only, nothing else. But I cannot prove that, and you fail to provide any official documentation to counter their claims.
    The current situation is that MD-Tech now build a kit with different components, different current tracing and different specifications. It would be very difficult to claim a copyright issue. We had this conversation already and you did not contest it further.

    Enginer were my first choice for developing the kit for the European market. But refused to engage in a testing plan that provided any confidence that any re-engineering required would be done. The reason given was "Not enough business in Europe", that argument was circular. If you don't get certification you re not going to get a legal distributor.

    MD-Tech welcomed the European opportunity with open arms. They engaged in Certification testing (using UN and EU directives as the requirements). Testing and re-engineering with their the very well equipped EMC labs at Tongji University.

    Enginer need to get the E-Mark certification. Testing is expensive. Where is the development at Enginer? What issues are bring worked on to improve the product and what is the schedule for their release?

    If MD-Tech are showing Enginer the way to go, then at least remain competitive from an Engineering standpoint. New customers want to know that issues have been fixed and the the kit works well. Do that.
     
    lopezjm2001 likes this.
  11. chenyj

    chenyj Member

    Joined:
    May 22, 2009
    96
    115
    0
    Location:
    Troy, Michigan
    Vehicle:
    2004 Prius
    Model:
    II
    Sushp,
    The court will decide on copyright and patent infringement, not by you. You are not legal representative of MD-Tech, are you?
     
  12. chenyj

    chenyj Member

    Joined:
    May 22, 2009
    96
    115
    0
    Location:
    Troy, Michigan
    Vehicle:
    2004 Prius
    Model:
    II
    Mr. Dimitrios Cecil purchased the usage right of Enginer brand as well as the warranty liability for existing product.
     
  13. ericbecky

    ericbecky Hybrid Battery Hero

    Joined:
    Mar 12, 2004
    4,365
    3,209
    1
    Location:
    Madison, Wisconsin
    Vehicle:
    2005 Prius
    Model:
    Two
    From an Installers point of view, Enginer had a great idea, but over time the products that were supplied to Enginer did not meet the standards Enginer expected. I'm certain that Jack Chen would not have wanted to send out products that were not working correctly.

    When Enginer orders a product from a company/supplier, I'm sure Enginer expected them to work.

    Unfortunately as components continued to fail, I'm sure Enginer ended up taking on bigger and bigger losses in trying to honor their warranties. I can't imagine how much money was ultimately spent in shipping alone for defective parts and their replacements. If I were Jack I would have been pulling my hair out.

    When the Enginer kits worked, it provided the benefits exactly as described and customers loved them.

    I'll continue to watch how this story unfolds.
     
  14. sushp

    sushp Junior Member

    Joined:
    Nov 22, 2011
    27
    21
    0
    Location:
    Darmstadt, Garmany
    Vehicle:
    2004 Prius
    Model:
    II
    Assumption is the mother of all .... ... .

    Is there warranty support now from new Enginer products? Not according to Enginer Forums.

    MD-Tech ship faulty parts back to China at their expense, they do now any ways.

    Difficult to pay royalties when no patent information is provided after repeated requests.

    Difficult to pay copyright when it is unclear who designed what.

    Present the documentation please.

    It has been repeatedly asked for and has never been provided. Not one piece of documentation.

    I will happily pay royalties if they are due.
     
  15. sushp

    sushp Junior Member

    Joined:
    Nov 22, 2011
    27
    21
    0
    Location:
    Darmstadt, Garmany
    Vehicle:
    2004 Prius
    Model:
    II
    I posted the method how to do this on the Enginer Installers forum, HVC to 3.65V. If you want it lower please send me an email.

    Regards
    Sushp
     
    glyndwr likes this.
  16. glyndwr

    glyndwr Member

    Joined:
    Jan 30, 2012
    219
    42
    0
    Location:
    South Wales, UK
    Vehicle:
    2004 Prius
    Model:
    One
    I have sent you a pm sushp.

    Many thanks. Anthony.

     
  17. chenyj

    chenyj Member

    Joined:
    May 22, 2009
    96
    115
    0
    Location:
    Troy, Michigan
    Vehicle:
    2004 Prius
    Model:
    II
    Sushp,
    Unfortunately, you are not legal representative of MD-Tech and don't have all the communications between Enginer and MD-Tech. You are getting partial information from MD-Tech, which of course is in MD-Tech's favor.
    MD-Tech refused to answer emails, phone calls and refused to accept defective warranty parts when we shipped them back. Enginer has been paying for the warranty cost out of it's pocket.
    Cold solder, wrong components, mis-aligned MOSFET, loose 6 pin connector, bad switches, etc have been found in MD-Tech products. It has been reported to them and asked for improvement multiple times and no improvement has been made. Enginer is forced to switch suppliers and the quality has improved significantly in the latest version.
    Please collect all the fact.
     
  18. lopezjm2001

    lopezjm2001 Senior Member

    Joined:
    Apr 14, 2009
    1,146
    407
    5
    Location:
    Sydney Australia
    Vehicle:
    Other Electric Vehicle
    Model:
    N/A
    Hi SushP,

    Have you started listing your kit on ebay.de yet?
     
    NortTexSalv04Prius likes this.
  19. NortTexSalv04Prius

    NortTexSalv04Prius Active Member

    Joined:
    Nov 14, 2009
    915
    114
    0
    Location:
    Texas
    Vehicle:
    2004 Prius
    Model:
    N/A
    I am curious too anyone going to sell products on Ebay? Instead of Enginer v MD Tech
     
  20. NortTexSalv04Prius

    NortTexSalv04Prius Active Member

    Joined:
    Nov 14, 2009
    915
    114
    0
    Location:
    Texas
    Vehicle:
    2004 Prius
    Model:
    N/A
    March has come and gone. MD Tech website is old,weak, and lacking product support....