1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Help! 2005 Prius with 180kMi needs new battery pack

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by GregAZ, Feb 25, 2014.

  1. Rich12

    Rich12 Member

    Joined:
    Dec 12, 2012
    176
    29
    0
    Vehicle:
    2007 Prius
    Model:
    II
    But most don't drop $2 - 4K parts. I still can't understand all the jingoism surrounding the Prius.
     
  2. Easy Rider

    Easy Rider Active Member

    Joined:
    Feb 9, 2014
    982
    210
    0
    Location:
    N. Central Florida
    Vehicle:
    2013 Prius c
    Model:
    Three
    Your guess, based on......nothing but a guess, I guess.

    And "jingoism" ??
    I think that characterization is inflammatory itself and the term
    doesn't even really apply well.

    It is simple pride. Maybe misplaced and maybe not.
    Certainly NOT something worthy of a debate, I think.

    Might as well debate who is the best NASCAR driver. :)
     
  3. GregAZ

    GregAZ Junior Member

    Joined:
    Apr 29, 2005
    39
    10
    0
    Location:
    Phoenix, AZ
    Trouble is, I can't find any feedback on the cheap battery. Everyone I find used one of the nice ones ...
     
  4. jadziasman

    jadziasman Prius owner emeritus

    Joined:
    Jan 17, 2011
    1,355
    487
    0
    Location:
    District 6
    Vehicle:
    Other Non-Hybrid
    Model:
    N/A
    I'll go out on a limb and predict that most Gen 2 Prius' will make it to 300K miles even though some will need traction battery replacement before reaching that milestone. Since you have "only" 180K miles (mine has 30K more miles than yours with the original pack), it's a reasonably safe bet that you'll make it to 299,999 miles with a replacement pack.

    Your choices are limited. You can sell your car as is but you won't get much for it. You can purchase a new or re-manufactured pack with no assurance that something else will fail that will cost you even more. There are few guarantees with a nine year old car. But remember, it is a Toyota and the Gen 2 Prius was built to last.

    I encourage you to replace your traction battery (new or used).
     
    Data Daedalus and uart like this.
  5. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,200
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    Hi Greg. If I were in your position I think I'd go for one of these two options.

    1. Straight secondhand (not rebuilt or reconditioned) from a lowish mileage wreck. This if you plan on keeping the car three or four years.

    2. New battery from Toyota if you plan on driving it as long as possible and joining the 299999 club as jadziasman mentioned.
     
  6. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

    Joined:
    Jul 29, 2011
    3,159
    988
    0
    Location:
    Tucson, AZ
    Vehicle:
    2005 Prius
    Model:
    Four
    I hear ya, then you gotta go with your gut. I did forget to mention one option to you and that's Steve at autobeyours.com. I forget he started reconditioning batteries. Now I know you'll find plenty of good feedback on him.
     
  7. GregAZ

    GregAZ Junior Member

    Joined:
    Apr 29, 2005
    39
    10
    0
    Location:
    Phoenix, AZ
    Thanks for that. I spoke with Steve, and he sounds like an AWESOME guy! His price is fantastic, but unfortunately he no longer ships and Indiana is not in the cards for me. Even Steve he recommended the Toyota battery, given my situation and that being said, I bought one today, and plan to install it this weekend.

    Again, a million thanks for all the help and I will keep everyone posted!
     
    usnavystgc likes this.
  8. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,199
    6,464
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    I'm interested to know the name of your Phoenix dealer parts dept source for future reference.
     
  9. GregAZ

    GregAZ Junior Member

    Joined:
    Apr 29, 2005
    39
    10
    0
    Location:
    Phoenix, AZ
    Camelback Toyota. They always say that their online prices are the lowest, but then they can work the numbers in person to sometimes even beat their own internet prices!!
     
    Merkey and Patrick Wong like this.
  10. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,470
    8,383
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II

    What's the online price and the final price in person?
     
  11. GregAZ

    GregAZ Junior Member

    Joined:
    Apr 29, 2005
    39
    10
    0
    Location:
    Phoenix, AZ

    I assume you mean for the battery pack? Looks like $2,174.48 online, and $2,070.94 in person. The closest I could find was Dorman REMAN for $1,850.

    Here is their online shop: Camelback Toyota Parts - Genuine OEM Parts - Free Shipping

    Great guys in person, I am very happy that they are local to me.
     
  12. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,470
    8,383
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II

    I buy majority of my parts from there now, I just didn't know there's still room for negotiations beyond their online listed prices. I've heard of people ordering over the phone and going in to the dealer to pickup. That method is cheaper than their regular over the counter retail price.
     
  13. GregAZ

    GregAZ Junior Member

    Joined:
    Apr 29, 2005
    39
    10
    0
    Location:
    Phoenix, AZ

    That is definitely my experience! Ask for Brendon - he was the one who helped me with the battery.
     
    Merkey likes this.
  14. GregAZ

    GregAZ Junior Member

    Joined:
    Apr 29, 2005
    39
    10
    0
    Location:
    Phoenix, AZ
    So, as of this weekend, the job is DONE. A big huge THANK YOU to all who have helped me along the way!

    Here are some general comments for those considering this / reading it in the future:
    • As many have said, the job is pretty easy. Lots of steps, but overall, it's a simple disassemble / reassemble type of a job.
    • I was a little intimidated by the whole "High Voltage Glove / Lineman Glove" requirement, but since I couldn't find any at Lowe's or Home Depot, I just bought thick rubber gloves and used those in the couple of spots as recommended. Probably not the best idea, but I have read of others doing the same thing.
    • While in there, I realized that I am 90% to doing the rear struts - the hardest part there is the interior disassembly. Since my fronts were done within the last 10kMi, I decided to do the rears, "while I am in there." Another $100 from Camelback Toyota, and it's a SUPER easy job. My old ones don't feel so bad, but now I don't have to come back to it.
    • The hardest part was taking the computer off the old battery and attaching it to the new one. That took a bit of patience. But, I took my time and took LOTS of iPhone photos along the way, so I remembered how everything went back together.
    • The car is back up and running and NO MORE ERRORS!!!!!!! Hope it's good for another 180kMi.
    All in all - if you are considering doing the job, and if the electricity bit does not intimidate you - GO FOR IT! It really is no more difficult than a brake job. Just a really EXPENSIVE brake job!! :)

    Follow up question - do I need to reset the error codes, or do anything else now that everything is back together and the car is running?
     
  15. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,199
    6,464
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    Congrats to you. Assuming you had disconnected the 12V battery as the first step in the process, the DTC would have been cleared.
     
  16. GregAZ

    GregAZ Junior Member

    Joined:
    Apr 29, 2005
    39
    10
    0
    Location:
    Phoenix, AZ

    I actually replaced the 12V battery to be sure (it was from October 2009, so I figured it was time anyhow). And THANKS!
     
  17. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,784
    48,988
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    well done!(y)
     
  18. greasemonkey007

    greasemonkey007 Active Member

    Joined:
    Sep 20, 2013
    286
    104
    0
    Location:
    South Central Arkansas
    Vehicle:
    2006 Prius
    Model:
    N/A
    Just to make the decision even harder, I recently reconditioned my own battery pack with help from posts on here. I bought two replacement cells off ebay for a total of $85, an instructional dvd for $15, and 3 battery chargers to do 12 batteries at one time for $450. I had some 16 ga wire and some crimp on terminals and wire nuts to make jumper wires with. Besides my time, my investment has been $550. I still plan to sell 2 of my 3 chargers to recoup some of that. I was able to get all of my batteries back to about 95% of the original 6500mAh capacity. So far, so good.

    The guys at the dealership sounded shocked to hear that I fixed the car myself when they wanted about $4900 to do it. It did take me about a month to do it though. The wife got to drive my 2o year old beater for a while, bless her heart. It was well worth it for me. It's not hard at all if you have any kind of mechanical ability.
     
    nh7o likes this.
  19. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,200
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    Wow greasemonkey, that's a pretty steep price that the dealers were asking. Are you in the US or somewhere else?
     
    Merkey likes this.
  20. ericbecky

    ericbecky Hybrid Battery Hero

    Joined:
    Mar 12, 2004
    4,365
    3,209
    1
    Location:
    Madison, Wisconsin
    Vehicle:
    2005 Prius
    Model:
    Two
    This is a quite a price at the dealer. As you would expect they have a higher cost than independent shops.
    That said, if the new battery is $2,500, that is an awful lot of up-charge.

    While you saved money doing it your way, most people do not have a month that they can be without their car. It does provide great satisfaction, though. Congrats.