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PiP: Measuring Charging Loss

Discussion in 'Gen 1 Prius Plug-in 2012-2015' started by usbseawolf2000, Jan 2, 2015.

  1. usbseawolf2000

    usbseawolf2000 HSD PhD

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    When I got my PiP, I did a test for about a month and figured out the charging loss was about 15%. I had the EVSE always plugged into Kill-A-Watt and compared the kWh it tracked with what's displayed in the car.

    To get more accurate charging loss figure, I am starting this thread for others to contribute and share their measurements.

    Please specify:
    - Method of your measurement
    - L1 or L2
    - The result
    - Describe the condition (temp, humidity, (un)plug EVSE when not in use, etc)
     
  2. GregP507

    GregP507 Senior Member

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    With gasoline, you get nearly the full value of it, regardless of how many times it was pumped or sits in a tank. With electricity, there are losses at every stage; generation, transmission, conversion, storage, utilization, all of which can happen several times along the way.
     
  3. usbseawolf2000

    usbseawolf2000 HSD PhD

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    Yes. I want to focus on the charging loss, so that we can better calculate the efficiency (perhaps update the Top 20 MPGe thread).
     
  4. mrbigh

    mrbigh Prius Absolutum Dominium

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    Under my point of view, charging loss is from the supplied OEM EVSE into the vehicle, that amount is probably negligible.
    The other and most important is the internal charger conversion loss, and think there is not published data available.
     
  5. retired4999

    retired4999 Prius driver since 2005

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    Does not the top20 MPGe list take the 15% loss in its formula? I thought it did.
     
  6. usbseawolf2000

    usbseawolf2000 HSD PhD

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    We are trying to be consistent with EPA on how they calculate electricity MPGe fuel economy rating. Electricity consumption is measured from the wall. However, PiP tracks kWh from the battery so we need to take account of charging loss from the wall to the battery.
     
  7. usbseawolf2000

    usbseawolf2000 HSD PhD

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    It does. 15% loss was used based on a few sample tests with the included L1 charger.

    The goal of this thread is to get more data points and also expand it to L2 chargers as well.
     
    retired4999 likes this.
  8. Jeff N

    Jeff N The answer is 0042

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    There is good data for 240v charging from this INL report on page 3:

    http://avt.inel.gov/pdf/phev/fact2013toyotapriusphev.pdf

    It shows DC out of the battery is 86% of the AC used for charging. Or, put another way, 16% more AC was used to charge the battery than was discharged later. These tests were done at around 45 mph or, in other words, at a particular level of power being drawn from the battery. Higher power draws generally imply slightly reduced battery efficiency.

    The same tests done on a Volt showed 89% of AC out of the battery or, putting it the other way, 12% more AC than the DC discharged from the battery when the car was driven at 45 mph.

    http://avt.inel.gov/pdf/EREV/fact2013chevroletvolt.pdf

    INL unfortunately does not show results for 120v charging which is usually significantly less efficient.

    The INL vehicle testing overview page is:

    Advanced Vehicle Testing Activity - Plug-in Hybrid Electric Vehicles/Extended Range Electric Vehicles
     
  9. usbseawolf2000

    usbseawolf2000 HSD PhD

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  10. GregP507

    GregP507 Senior Member

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    By itself, storage through-put efficiency is only part of the picture. Conversion and utilization efficiencies are just as important.
     
  11. shiranpuri

    shiranpuri Junior Member

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    You do realize that a lot of energy in gas, and involved with creating it also doesn't reach the wheels?
    There's finding the raw stuff, there's extracting it, there's refining it, there's still transporting it, there's still converting the chemical energy into mechanical energy (lots of which gets wasted as heat), and there's still losses due to friction throughout the drivetrain. Gas also goes stale if it's sitting unused for a long time, with the octane rating going down; to avoid knocking, that'd also mean less MPG.

    There's no free lunch.
     
  12. GregP507

    GregP507 Senior Member

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    Of course, but electricity is a slippery fish compared to other energy mediums. Everything you do with it involves losses, whereas chemical energy (gasoline) is much more stable. They both involve significant overhead; from production to transmission to storage to conversion to utilization. Just trying to complete the picture.
     
  13. shiranpuri

    shiranpuri Junior Member

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    Everything you do with gasoline involves losses also.

    But yes, people do tend to ignore anything before stuff reaches their hands, be it anything prior to the pump, or anything prior to the outlet.
     
  14. Jeff N

    Jeff N The answer is 0042

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    Well sure, but that's not how you will be measuring L1 since you won't be hooking equipment up to the battery input wiring like they did. Instead, you will be measuring 120v AC input vs the kwh used from the battery as shown on the display inside the car.

    When people casually talk about charging efficiency they are usually referring to AC into the car vs DC out of the battery so they are implicitly including battery efficiency in addition to AC-toDC charger conversion efficiency.
     
  15. bisco

    bisco cookie crumbler

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    does anyone know what the car is reporting, and how accurate it is?
     
  16. GregP507

    GregP507 Senior Member

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    I think it would shock most of us to know how much work is involved to give us the consumer items we take for granted.
     
  17. 3PriusMike

    3PriusMike Prius owner since 2000, Tesla M3 2018

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    Back in 2012 I posted my methodology and results.
    Basically, I charged from a ChargePoint L2 charger for a couple of weeks (with 3 or 4 L1 charges at home mixed in). I summed the ChargePoint stats for kwh for each charge and added in the few readings from home (kill-a-watt). I drove about 150 miles all on EV, with the minor exception of one mandatory ICE triggering (124 mile event) and subtracted out those miles. I then compared to the kwh reported by the PIP. I got a 9 point something difference...and concluded 9% losses with L2 (since the few L1 charges were at a higher loss percentage).

    Mike
     
  18. bisco

    bisco cookie crumbler

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    i'm running with that, thanks mike!(y)
     
  19. kalome

    kalome Member

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    Here are my results for plugging in the Kill-a-watt for 2 weeks.

    I would of tested longer but wanted to be able to take my EVSE with me this weekend.

    Method of measurement - P3 P4400 Kill A Watt.
    L1 charging
    Kill a watt reading 64.77 kWh
    Usage from EV Driving ratio screen 56 kWh
    15.66% charging loss if my math is correct.
    Temps 40s to 60s F. Left the EVSE plugged in most of the time.
     
    usbseawolf2000, F8L and bisco like this.
  20. 3PriusMike

    3PriusMike Prius owner since 2000, Tesla M3 2018

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    Since the EV ratio display truncates the kwh ...you could have been at 56, 56.5 or 56.99, right?
    56: 15.7% loss
    56.5: 14.6%
    56.99: 13.6%

    Mike