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2005 Prius 12 Volt Battery Failure Experience

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by chrislee793, Mar 14, 2016.

  1. chrislee793

    chrislee793 New Member

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    If this has been posted before feel free to remove. I searched everywhere and didn't see exactly what I experienced with our Prius when the 12v battery was in it's final stages of death so I wanted to share.

    Below issues all occurred within a one week time period 3-7-16 to 3-14-16. 2005 Prius with 145k miles, replaced traction battery on 7-30-15 / 127k miles.

    First occurrence - happened a few seconds after starting and driving the vehicle. The ABS light came on and the power steering faded out and then came back, just briefly, and the car did not die. Turned the car off and back on again and all was well.

    I performed the 12v battery test by entering maintenance mode. (hold the display button and turn the lights on/off three times, vehicle signal check, battery check) the battery was reading 11.9volts with the car off, I drove the car and it was charging at around 14.7volts and then was reading 12.2 with the car off after driving it. Which at the time seemed a little weak but nothing that was a red flag. I've read that you're supposed to replace the 12 volt battery every 4 years but I swear the one I removed looked stock.

    Second time - again happened just a few seconds after starting the car and driving. ABS light came on, red triangle of death light, brake light, power steering was gone, and the power steering light came on, the car did not die. Restart fixed the issues again.

    Third time - Happened about 30 minutes in to the trip while the wife was driving on the interstate around 75mph, wipers were on due to rain but visibly lost power, radio came on and off, all the lights on the dash (warning lights included) flickered on and off, power steering was gone, car died completely and would not restart. Tow driver had to boost the battery long enough to put the car in neutral so we could load it on to the tow truck. When we got the car home the battery was completely dead again.

    I ordered an Optima Battery 8171-767 (DS46B24R) YellowTop Prius Battery from Amazon which appears to be a direct replacement, and simple to install. I drove the car for a few miles, returned to the house, performed battery test again via maintenance mode and the battery was charging at 14.0 and reading 12.5 when off. I can't be certain but I think the battery check feature may be displaying false information if the battery has dead cells and the car is trying to charge the battery? I took the old battery to Advanced Auto Parts and had them run a diagnostic check and the tester stated that the battery had dead cells and needed replaced. I gave them the old battery even though I didn't buy the new one from them and got a 10.00 store credit, unexpected and nice.

    The car was getting around 40mpg before, now it's getting 52mpg after about a 15 mile trip. Everything has a better responsive feel to it and the gas engine doesn't run nearly as often. Anyway, sorry for the long post. If this post helps just one person I'll be happy.

    PS- I'd remove all water drain plugs in the spare tire area and both rear fenders while you have everything removed to replace the battery. Ours had water in all three locations, which I hear is common.
     
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  2. bisco

    bisco cookie crumbler

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    welcome! you're not supposed to replace it every four years. that would be a waste of money. replace it when it's getting weak. below 12.4 volts. regular checks with a volt meter are sufficient after 4 years, but if you ever run the battery down by leaving a door open, you should start checking it after that.

    thanks for the write up!(y)
     
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  3. chrislee793

    chrislee793 New Member

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    I read the replace every four years advice on here, but I'm cheap and didn't plan on doing that. I don't replace anything until it breaks. :)
     
  4. bisco

    bisco cookie crumbler

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    same here. i've read that as well, but i think it's a bit absurd. my batteries have always lasted 7 or 8 years. and they ain't cheap!
     
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  5. kenoarto

    kenoarto Senior Member

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    "I've read that you're supposed to replace the 12 volt battery every 4 years but I swear the one I removed looked stock."

    LOLROF! Judging a battery by the way it looks! Batteries are designed to last 4-5 years. If you fully drain them (you know, leave the lights on or the door ajar overnight) battery life is further shortened. Warnings are posted frequently here about the many MANY problems associated with dead batteries. Do you also wait for your car to run out of gas or brakes to fail or wheels to fall off, before you do preventative/scheduled maintenance?
     
  6. The Phoenix

    The Phoenix Member

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    I've been reading this and similar posts as I have been trying to figure out what I may need to do to keep my 2008 prius, that I just purchased used with 188,000 mi, going strong. If it wasn't 1220 am I'd go out and check my 12v right now Im so concerned, I caught a glimpse of the 12v the other day and I saw the Panasonic name on it....could this be an original battery? I will try to explore further in the AM for a date and to try to get my car in maintenance mode...
     
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  7. chrislee793

    chrislee793 New Member

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    "Do you also wait for your car to run out of gas or brakes to fail or wheels to fall off, before you do preventative/scheduled maintenance?" No, I try to perform the required maintenance on said things just moments before total system failure but as we all know a prius can be slightly misleading.

    I didn't mean to upset the great prius troll king but hey I am good like that. I said the battery looked stock due to the foreign writing, the cloth strap on top and the rubber overflow hose on the battery. And when I did a quick google search for stock prius 12 volt battery to my surprise it's exactly like the one I removed, omg that's insane! Trolloll...
     
  8. Patrick Wong

    Patrick Wong DIY Enthusiast

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    If you care to determine the age of the replaced battery, there is no need to guess. A date code is located on the top of the battery, near the center. That code is obscured when the battery is installed as the bracket covers it, but once the battery is removed it is easy to see.

    The GS Yuasa battery which is Prius original equipment is also sold by Toyota dealers. Those replacement batteries also come with the Toyota TrueStart sticker and the batteries have an 84 month pro-rated warranty.
    http://www.toyota.com/toyota-owners-online-theme/pdf/Batteries2011-LowRes.pdf

    Regarding preventive maintenance and 12V battery life, some owners are content to wait for a failure before taking action. You sometimes see those owners on the side of the road with their car's hood up. Or, stuck in a parking lot.

    There are many posts from owners who waited for the 12V battery to fail. Then either they or a well-meaning Good Samaritan jump start the car using reversed battery polarity, which at minimum causes the 100A DC/DC fusible link to fail (which requires removal of the main relay/fuse box to replace) and sometimes causes the inverter to fail. Then if they have to rely upon dealer service to install a new inverter, the repair bill is well into four-digits.

    Other owners like to have a car which is actually reliable. Those in the latter category may find it useful to keep an eye on the condition of the 12V battery, among other components... If the car is lightly driven then it is a good idea to charge the battery periodically, once or twice a month. If that is too much trouble then replacing the battery before it fails can be a good strategy. If you live in an area with snowy winters then a 4-year replacement cycle for the battery may work well.

    Measuring the voltage across the 12V battery is a test that can cause "false negative" results. In other words, if you measure a low voltage such as 12.1V or less, that is reasonable proof that the battery is bad, or at minimum discharged and needs to be fully-charged.

    However if you measure 12.5V, that is not an absolute guarantee the battery is good, if that measurement is taken immediately after the car has been in use. The voltage reading will be artificially high due to "surface charge". After the battery has rested overnight, the voltage reading will be more accurate.

    A new 12V AGM battery should measure 13V, out of the box. If it does not then the battery should be fully-charged before installation, and the low voltage reading offers some evidence the battery had been sitting around for months prior to your purchase.
     
    #8 Patrick Wong, Mar 15, 2016
    Last edited: Mar 15, 2016
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  9. chrislee793

    chrislee793 New Member

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    I now understand why I couldn't find any good posts/documentation regarding a failing battery. People get sick of the trolls and delete their posts. I had a problem, solved the problem, wanted to share "my" experience in hopes of helping someone else out someday, that is all...
     
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  10. kenoarto

    kenoarto Senior Member

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    Apologies for my sharp reaction, but there are many interesting threads on Prius batteries. BritPrius's is partcularly unique in his suggestion to use wheelchair batteries. Reading the warranties on the PDF, the new Toyota TrueStart battery now has an 84 month warranty with a "simple two tier" 60 month proration and a 24 month free replacement. The other (not available for Prius) has a 60 month 42 month proration and 18 month free replacement. Anyone know how the "simple two tier works--what's with the 84/60 numbers? FYI: The 2005 Prius came with prorated batteries that were worth nothing at 3-4 years or so the dealer told me, back then.
     
  11. The Phoenix

    The Phoenix Member

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    In regards to Patrick's post/response, is it possible to remove the bracket that obstructs the code without disconnecting the battery? I don't want to lose all my settings just to check and I don't have an extra battery to hook up under the hood. Also is there a date code on there no matter what brand? I had a battery on my ford escape that had no disernable code until I called the manufactuer
     
  12. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

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    What was happening in this case is the dead cell in the 12V battery was drawing excess current from the inverter causing the observed symptoms. The inverter couldn't keep up with the initial draw.
     
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  13. Patrick Wong

    Patrick Wong DIY Enthusiast

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    The GS Yuasa battery has a date code in DDMMYY format. The positive battery cable has a plastic fitting that is attached to the battery bracket, and it may not be easy to remove the bracket while the connector remains attached to the positive terminal.

    Many other batteries have a two character date code sticker where the first character is alpha and corresponds to the month while the second character is a digit and corresponds to the year. That sticker usually is on the top of the battery case.

    Given your experience with the Ford Escape, I agree that it is not guaranteed that a sticker will be present or that it will be obvious how to read the code if one exists. My Ford Mustang has a Motorcraft battery and it is not obvious what the date code is.
     
  14. bisco

    bisco cookie crumbler

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    i live in a snowy area, and have never had a problem with my 12 volt batteries (3). i maintain that as long as you don't drain them accidentally, or drive so little that they don't get properly charged, and they weren't drained before you took delivery, you won't have a problem for a good long time. way more than 4 years.
    and my first two gave plenty of warnings before the car wouldn't make ready.
     
  15. Patrick Wong

    Patrick Wong DIY Enthusiast

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    That's great to see that you are alert enough to recognize the warnings when they occur, such as dimming cabin lights for example. Not everyone is as responsive to their car's changed behavior as you might be. The OP had two warnings before the battery finally died, which is additional evidence that if you can recognize the changed behavior and quickly take the appropriate action, then no worries.
     
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  16. bisco

    bisco cookie crumbler

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    agreed, and that can be said about many things in life. and that's why we have dealers eager to replace anything and everything for the unaware.:cool:
     
  17. kenoarto

    kenoarto Senior Member

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    Said the man with a 2012 model...lots of ifs in the above statement. For the rest of mere mortals, a car battery is still a car battery. It needs to be changed as part of a regular maintenance schedule.
     
  18. bisco

    bisco cookie crumbler

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    my 2004 started acting funny in 2012. remote issues and the like. my 2008 is still going strong under my daughters usage. i can clarify more if needed.:)

    as for my 2012, it will be four years old on april 26th. although it had probably already been built by now, since they shipped it from japan. it has been sitting in my cold garage since february 18th, but i know it will be fine when i get home, like all my others were. why would i proactively dump it in the environment for a new one?
     
  19. kenoarto

    kenoarto Senior Member

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    Using that logic why would you change your oil or tires? Why not wait until failure? Get stuck on the side of road with flats or a blown engine? The key word is "preventative".
     
    #19 kenoarto, Mar 16, 2016
    Last edited: Mar 16, 2016
  20. bisco

    bisco cookie crumbler

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    okay, to each his own.:)
     
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