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Simple braking questions

Discussion in 'Newbie Forum' started by SpeedDemon, Aug 25, 2016.

  1. SpeedDemon

    SpeedDemon Junior Member

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    Hello Prius Nation,

    First of all, I am glad I found PC. I've posted a few times on the Gen 3 forums and I can say that out of all the different kind of forums I've been on (Audi, gaming, social, DJing, lifestyle, etc) PC is by far the most welcoming and friendly and knowledgable forumers.

    Newbie question: My understanding is when I'm braking lightly, the brakepads are not engaged and the car is slowed by a device/component turning backwards and at the same time generating energy for the battery. For example, in HSI view, the brakepads are not engaged unless CHG is fully light up, correct?

    What is the device/component called that assists with braking? Does this part wear out or need to be maintained? I can imagine it takes a lot of stress and
     
  2. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    Below about 7 MPH, Motor/Generator2 is not turning fast enough to slow the car, so at the end it is always friction brakes.

    Motor/Generator2 (who's speed is always proportional to the wheel speed) is used as a generator while braking. There is a fairly low limit to how much electrical energy the regenerative process can convert to battery charge, the rest will be friction brakes. (or on long downhills, engine Braking. You can aid braking on long downhills with B)
     
  3. SpeedDemon

    SpeedDemon Junior Member

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    Thanks for the reply. Does the Generator2 require maintenance/repairs?
     
  4. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    There is a radiator for the inverter and transaxle that needs new coolant, same as the.engine. There is also.ATF WS lubricating and cooling the transaxle. Routine drain and fill with new ATF seems wise. 30,000, 90,000 and then every 90,000 miles
     
    #4 JimboPalmer, Aug 25, 2016
    Last edited: Aug 25, 2016
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  5. alanclarkeau

    alanclarkeau Senior Member

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    It isn't like the brakes which wear out from use, but is essentially a large alternator (also used as an electric motor) which is generating power as it takes kinetic energy from the movement of the car, slowing it down. It has proven extremely reliable, needing only routine maintenance of lubricant.
     
  6. Mendel Leisk

    Mendel Leisk Senior Member

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    In a nutshell: the car has an electric motor, that can act as a motor, or, during braking, act as a generator.
     
    #6 Mendel Leisk, Aug 25, 2016
    Last edited: Aug 25, 2016
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  7. Tideland Prius

    Tideland Prius Moderator of the North
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    Yup they've all pretty much nailed it. During braking, it's the same motor (MG2) that drives the car forward that is going backwards and recharging the battery. Neither MG1 or MG2 requires maintenance or repair. (At least I haven't heard of anyone replacing the motors on any Toyota hybrid)

    Recall physics class (if you took physics) that an electric motor and also work as a generator. When you apply electricity, it becomes a motor generating mechanical energy (in this case, it's the axle and ultimately the wheels). When you apply mechanical force (in this case, it's the wheels rotating), then the motor generates electricity and that gets fed back to the battery.
     
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  8. ChapmanF

    ChapmanF Senior Member

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    Re: "going backwards" MG2 is connected by fixed gearing (and a chain, in some generations) to the differential and wheels, so it's always turning the same direction any time the car is going forward, the other direction when the car moves in reverse.

    The only thing switching direction and "going backwards" when you brake is the electric current to/from the motor.

    Even that isn't anything as simple to see as switching the + and - on DC connections, because the Prius MGs are AC motors. The difference between electrically 'forwards' and 'backwards' is just something you'd be able to see on a multichannel oscilloscope where you could watch the voltage and current waveforms together. (Or just using the Torque app or a ScanGauge, etc., which just asks the car's computer, which does the math for you.)

    -Chap
     
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  9. jdenenberg

    jdenenberg EE Professor

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    Actually there have been MG coil failures on a small number of Prii requiring replacement of the HSD (both MGs are part of the HSD). That is why Jimbo repeats the oft stated suggestion to do regular ATF refreshes at 30k miles and every 60k miles thereafter. A good discussion of these failures in early Prii can be found at: VIDEO - Prius P3125, P3009, P3120 - MG2 repair - Luscious Garage | Hybrid Specialists
    and at: Gen 2 Prius (2004-2009) Transmission Failure, P0AA6, P0A92, P0A7A - Luscious Garage | Hybrid Specialists in the Gen2 Prii.

    JeffD
     
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  10. Mendel Leisk

    Mendel Leisk Senior Member

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    Most service intervals are miles OR months. I may just do another transaxle fluid change this fall. It's been three years since I last did one; it's been nowhere near 60,000 miles, or even 60,000 kms lol.

    It's just: tri-yearly seems a good number, not onerous. And, time MAY be a factor, ie: a low mileage short trip vehicle may deteriorate the fluid faster. Who knows, it's a cheap and easy service.
     
  11. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    I forget about time, as I do 30,000 miles a year so for me it is always miles. (now that I am retired, I may have to pay attention to time)
     
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  12. Tideland Prius

    Tideland Prius Moderator of the North
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    Thanks for the information, Jeff!