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US/Canada rear bumper vs. other regions

Discussion in 'Gen 3 Prius Technical Discussion' started by ChapmanF, Feb 19, 2017.

  1. ChapmanF

    ChapmanF Senior Member

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    From this diagram in the Collision Repair manual, it looks as if in the US and Canada we get a fat aluminum rear bumper mounted on short stubby little crushboxes. Everybody else gets a thinner (but 1470 MPa steel!) rear bumper, mounted on longer, presumably more crushable, crushboxes.
    crushb.png
    Anybody know more about the differences, or the (presumably regulatory) context behind them?

    -Chap
     
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  2. ChapmanF

    ChapmanF Senior Member

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    Bumping this and tagging for, maybe, @Elektroingenieur, who so often seems able to find excellent sources of information for outside the US market....

    It would be interesting to find part numbers and prices for the longer non-US crushboxes and that crazy 1470 MPa steel bumper. I wonder what that animal weighs.

    -Chap
     
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  3. Mendel Leisk

    Mendel Leisk Senior Member

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    The last bumper I liked was on our 81 Civic. :(
     
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  4. Raytheeagle

    Raytheeagle Senior Member

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    I thought it was on a Jeep Wrangler:p.
     
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  5. Elektroingenieur

    Elektroingenieur Senior Member

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    Presumably extracted from Toyota’s Electronic Parts Catalog discs, here are three versions of Figure 52-02, Rear Bumper & Bumper Stay, for late third-generation Prius cars:

    REAR BUMPER & BUMPER STAY[G'S (1112- ) ] TOYOTA PRIUS [ZVW30] (JAPAN)

    The model built for Japan has a No. 1 Rear Bumper Reinforcement, part number 52171-47060.​

    REAR BUMPER & BUMPER STAY TOYOTA PRIUS [ZVW30] (NORTH AMERICA)

    The model built for North America uses the same reinforcement but adds a Rear Bumper Energy Absorber, part number 52615-47050, presumably to meet the Bumper Standard, 49 CFR Part 581.​

    REAR BUMPER & BUMPER STAY TOYOTA PRIUS [ZVW30] (EUROPE)

    The model built for Europe uses a different reinforcement, part number 52023-12240, with no absorber. Here’s somebody in the U.A.E. selling one on eBay for $57.88, plus $20 for shipping:

    52023-12240 Toyota Reinforcement Subas, New Genuine OEM Part | eBay

    Regarding bumper design differences, in general, see the article in the IIHS Status Report newsletter, “Bumper quality varies for U.S., European versions of the same car,” March 16, 2002.
     
  6. ChapmanF

    ChapmanF Senior Member

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    Thanks!

    So, we get the short stubby crush boxes (52015-47040 and 52016-47020), the big fat aluminum bumper (52171-47060), and the energy-absorbing hunk of styrofoam.

    Japan gets the same stubby crush boxes, same fat aluminum bumper, and no hunk of styrofoam. (Presumably there's room, then, under the bumper cover, to add that hunk, if somebody wanted to.)

    Europe gets the longer-looking crush boxes (52015-47050 and 52016-47030), the skinnier but miracle-steel bumper (52023-12240), and no styrofoam.

    Oddly, Japan earlier (2009.04 - 2009.08) got different crush boxes that were neither of the above.

    I know they call it the 'reinforcement', but I just can't bring myself to call "the long tough metal piece that takes the hit" anything else but the 'bumper' really. :)

    -Chap

    Edit: looks like the Beetles in that IIHS paper had two different designs, neither involving styrofoam, but one involving crush boxes that look sort of like Toyota's (stubby ones), and one involving telescoping-tube-like energy absorbing things. (The article says those "can absorb low-speed crash forces and then return to their original positions, like shock absorbers", but I'm not all that sure why the return part is desirable ... most energy-absorbing structures now seem to be built to absorb as much as possible and not return any.)

    The crush boxes are inexpensive, so it doesn't seem like a huge burden if they have to be replaced after a crash. But it seemed like the trouble with the Beetles was they didn't crush straight, so they let the bumper slip out of position and do override/underride damage.
     
    #6 ChapmanF, Jun 24, 2018
    Last edited: Jun 24, 2018
  7. Mendel Leisk

    Mendel Leisk Senior Member

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    How about the "engine room"? That's the engine compartment, over here. I can't picture it as a room...
     
  8. ChapmanF

    ChapmanF Senior Member

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    Now my friend's old Galaxie 500, you could totally stand in there and work on the engine. Could have been a room.

    -Chap
     
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