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My P0A080 fault code and battery rebuild

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by fotomoto, Jul 5, 2016.

  1. fotomoto

    fotomoto Senior Member

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    Yes on a 2004 I wouldn't try to play wack-a-mole with trying to repair a module or two or...... if you want reliability. Remember, you can always sell that new Toyota battery for $$$ when you finally send the ol' warhorse to the soap factory. Heck, folks will buy the car just to get the battery. It happened to my co-worker's 06 with a bad a/c and brakes and 300+ thousand miles on it that needed to be towed off. LOL

    And yes, that tech is wrong. Individual fault codes can pinpoint what modules have failed but a P0A80 is a general fault code for a weak and unbalanced battery.
     
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  2. priusrecon

    priusrecon Member

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    From earlier, my DTC's were

    B1421
    P3000
    P0A80


    So then, when will these identifier codes appear telling me which blocks are bad?

    Will that general code (P0A80) not follow up with them?

    Thinking maybe the replace whole pack idea is better, especially if the problem might have
    spread into other parts of the pack besides the modules.
     
  3. jadziasman

    jadziasman Prius owner emeritus

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    When one of the six cells in one of the two modules in a block goes bad. Then and only then will you see one or more of those codes.
    Don't despair, this will probably be happening really soon if you continue to drive your Prius with the P0A80 code.

    Here's what the P0A80 code means.
    upload_2017-9-17_22-20-47.png
    Which is essentially what fotomoto tried to explain to you. The voltage of one of the blocks dropped enough with respect to the other 13 blocks in the pack for the DTC detection condition to be met and set the code. The only way to locate the weak block before a P3011 to P3024 code appears is via monitoring with Techstream or with the Torque app for Android. The weak block will have the lowest overall voltage in the pack when the pack voltage drops in response to a load like takeoff from a stop.
     
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  4. priusrecon

    priusrecon Member

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    So, how long do I have to continue driving this thing with the Red Triangle Light and all the dash warning lights on, before it starts sending me those block identifier codes?
     
  5. jadziasman

    jadziasman Prius owner emeritus

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    There is no way to predict exactly when one of the six cells will fail in a module. I have provided the information you require in my last post to locate the weakest modules so you can replace them now before a cell reversal occurs and potentially strands you somewhere far from home or heaven forbid causes you to get into an accident.

    And, if weak modules are not the cause of the P0A80 (I'm convinced that there is at least one that is) then there is something amiss with the battery ECU which is more difficult to troubleshoot and beyond the skills of most DIY mechanics to solve.

    But if you prefer waiting until failure occurs before doing anything, be my guest (.....).
     
  6. priusrecon

    priusrecon Member

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    No, that wasn't my intent, but it was implied in the post that that would happen.


    I'm more concerned about the P3000 code which appears to imply a failure elsewhere in the battery pack....if I'm not mistaken. In that case, knowing, and changing, any blocks would be pretty much a waste of effort.
     
  7. jadziasman

    jadziasman Prius owner emeritus

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    Then by all means concentrate on the P3000 code. I don't think it will get you any closer to the solution but hey you're in charge here so good luck pal. I'm done with you.
     
  8. fotomoto

    fotomoto Senior Member

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    As said, there's no telling. Could be a day, week, month, longer. You can always let it sit for a week or two with no use, that usually does the trick. :cry:
     
  9. ericbecky

    ericbecky Hybrid Battery Hero

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    P3000 is not really a helpful code.
    Too generic.

    Basically says the car has a problem... which of course you already knew.

    I tend to ignore it and look for the accompanying codes which actually have helpful information.
    P3011 or any of the block voltage codes. Or maybe a p3030 snapped line code.
     
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  10. dolj

    dolj Senior Member

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    P3000 Is a generic code and is reported by another ECU (ABS, maybe, but don't quote me), and is along the lines of I heard from the HV ECU that he's go problems, so I'm shutting down some stuff. I posted this P3000 code so you know I know there is a problem and have taken precautionary measures.
     
  11. priusrecon

    priusrecon Member

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    Why the attitude? Not trying to pick a fight with you jadziasman. I do appreciate you posting the code definitions. I'm not an expert technician and I am trying to make sense of a lot of conflicting information I'm getting from various different sources, and getting my GD car running again without a lot of diagnostic gear at my disposal. I'm thinking that replacing the whole batt pack will end around all these problems I'm having in one fell swoop, plus give me some piece of mind with a warrantee. That's all.
     
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  12. priusrecon

    priusrecon Member

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    There are no other codes
    B1421, P3000, and P0A80 are all there is, and I'm told that B1421 is either a driver's side window fault or A/C fault code. Not sure if that helps.
     
  13. ericbecky

    ericbecky Hybrid Battery Hero

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    So I would look at a few other values.

    For instance, what is the Delta SOc

    And then look watch the voltage of all Vblocks at the same live.

    This can be done with less then $50 of equipment and an Android app.

    Buy an Elmn 327 bluetooth OBDII adaptor from Amazon. You could have it before the weekend.
    Using an Android tablet or smart phone, buy/download the Torque Pro app.

    Then you will be able to see the data and the codes.

    Call me if you need help walking through this.
     
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  14. priusrecon

    priusrecon Member

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    Eric, which reader would you reccomend? I see a lot listed including various different versions....a V1.5, a V2.1, and a V3.0 version for example, that might have different capabilities.

    I want the one that lets me both read the codes and view engine data, etc, as the car is running (like RPMs, voltages, mani press etc) and make sure it will show the HV battery cell readings on a hybrid vehicle. I know nothing of these devices and want to get the right one, that's why I ask.

    The BAFX Products 34t5 looks good? (but it's not 327 if that's important?)
    thx
     
  15. 05PreeUs

    05PreeUs Senior Member

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    It is not that there are MORE DTCs necessarily, but that within those that are there additional detail can be found.

    In this case, it would either be laziness or incompetence as to why they did/could not provide those details.

    I have TS software, but cannot get it to cooperate with my dongle, but I *think* you click on the "snowflake" looking icon associated with each DTC to get the additional detail.
     
  16. Totallylost

    Totallylost Member

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    I am much more hopeful after seeing this!! did it still work out? I am just starting the process. Any suggestions?
     
  17. fotomoto

    fotomoto Senior Member

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    See post #31 for a recap of where I'm at now.

    Since starting this thread, there is now another battery option: replacing with NEW aftermarket (not Toyota) modules sourced from China and package/sold here in the USA by a long standing PriusChat member as a kit (some assembly required not true plug & play). See this link for much more info: Prius Battery Replacement (GenII) Like you've never seen - NEW Cylindrical Cells | PriusChat

    GOOD LUCK!
     
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  18. Totallylost

    Totallylost Member

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    thank you :)
     
  19. Dxta

    Dxta Senior Member

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    You're definitely right. A hobby charger can be used.

    The only advantage I see for the grid charger is that it can be recharged UB the car, or something like that.

    But to rebuilt the pack, the pack must cone out of the car
     
  20. j12piprius

    j12piprius Junior Member

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    That's a great idea. Timed intervals would be easier to manage, for example 20 minutes for each module. The stronger modules would still be above 7v, and the weaker ones down to 6.5v or lower. Along with feedback from readouts, replacing the weakest few modules instead of just one could help to prolong the life of the battery pack. I like the idea of using less expensive chargers as well.