1. Attachments are working again! Check out this thread for more details and to report any other bugs.

For Sale Battery Bus Bar Replacments

Discussion in 'Private Sales' started by thehybridguy, Sep 3, 2018.

  1. thehybridguy

    thehybridguy New Member

    Joined:
    Aug 11, 2018
    11
    4
    0
    Location:
    Dallas
    Vehicle:
    2011 Prius
    Model:
    Four
    Don't waste your time cleaning the bus bars. Buy your new ones that are nickel coated that will prevent corrosions.

    If you need if for one battery or for many let me known

    $35 for a set of 26


    20180811_164927.jpeg 20180811_170905.jpeg

    Posted via the PriusChat mobile app.
     
    #1 thehybridguy, Sep 3, 2018
    Last edited: Sep 3, 2018
    Alice YE likes this.
  2. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,474
    8,393
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    Cleaning takes no time at all. And it's nearly free
     
    Peterhans, Frank1234 and strawbrad like this.
  3. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    23,762
    15,405
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    I don't know ... depending on the price and how I felt about my hourly rate that day (plus not having a nickel-plate bath in my basement), I could consider a possible case to be made.

    -Chap
     
  4. ericbecky

    ericbecky Hybrid Battery Hero

    Joined:
    Mar 12, 2004
    4,369
    3,216
    1
    Location:
    Madison, Wisconsin
    Vehicle:
    2005 Prius
    Model:
    Two
    Does anyone have data/proof about how long their buss bar "cleaning" lasts? I thought sone folkssome folks had bad luck

    Also, when it comes to gen 1 Prius, the glue etc on the buss bars is not fun to remove.

    Latly, when Toyota pits Ina pack the don't suggest cleaning. They replace with new.
     
    Prodigyplace likes this.
  5. thehybridguy

    thehybridguy New Member

    Joined:
    Aug 11, 2018
    11
    4
    0
    Location:
    Dallas
    Vehicle:
    2011 Prius
    Model:
    Four
    The corrosion definitely comes back. I don't have an exact number but that is something I would like to try out as a test to show people.

    Posted via the PriusChat mobile app.
     
  6. thehybridguy

    thehybridguy New Member

    Joined:
    Aug 11, 2018
    11
    4
    0
    Location:
    Dallas
    Vehicle:
    2011 Prius
    Model:
    Four
    Well, I sell them for $35 a set. The nickel helps with the corrosion coming back.

    Posted via the PriusChat mobile app.
     
    Mendel Leisk likes this.
  7. Prodigyplace

    Prodigyplace Senior Member

    Joined:
    Nov 1, 2016
    11,696
    11,318
    0
    Location:
    Central Virginia
    Vehicle:
    2017 Prius
    Model:
    Two
    If using these to replace corrodes ones you would need to replace the nuts & clean the terminals too anyway. Since Toyota supplies new bus bars with their new packs, there is not a large market for these without the corresponding nuts.
     
  8. thehybridguy

    thehybridguy New Member

    Joined:
    Aug 11, 2018
    11
    4
    0
    Location:
    Dallas
    Vehicle:
    2011 Prius
    Model:
    Four
    Thank you, I will be looking into that to add that one. When I was rebuilding batteries it was a pain in the butt to clean them. This is why I have thease for sale. But I agree with you 100%.

    Posted via the PriusChat mobile app.
     
    jerrymildred likes this.
  9. ericbecky

    ericbecky Hybrid Battery Hero

    Joined:
    Mar 12, 2004
    4,369
    3,216
    1
    Location:
    Madison, Wisconsin
    Vehicle:
    2005 Prius
    Model:
    Two
    I like the idea of starting clean.
    These bussbars would certainly beat doing the cleaning yourself.
     
    thehybridguy likes this.
  10. TMR-JWAP

    TMR-JWAP Senior Member

    Joined:
    Aug 12, 2016
    6,191
    5,885
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    Touring
    Then there's the part I don't understand.

    In my opinion, and my opinion is only due to being in the wire biter field for 33 years:

    The true problem is not the corrosion on the busbars. The corrosion only happens on the surface area that is exposed, not on the surface that is compressed between the fastener and the terminal base. As long as the area that is making contact with the terminal base is clean, and fasteners are correctly torqued there should be no issue with resistance of the connection. ESPECIALLY if someone uses something like the NO-OX compound on the bars.

    The true problem lies in the sensor wire harness. This is where the corrosion is going to get you. How many of these get broken/cracked due to the average joe pulling busbars out to clean them or replace them. How many actually clean the sensor tabs and crimp area? How many get broken or compromised?

    Nickel plated busbars are just a "look pretty" addition. I seriously question whether they do anything for actual connection properties. Nickel has lower conductive properties than copper. I can chrome plate a battery case to make it pretty, but that doesn't mean it's going to work better.

    Your money is better spent just ordering a new harness from Toyota.

    Again, just my opinion.
     
    tangerino and strawbrad like this.
  11. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,474
    8,393
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    In dry climate states likes Arizona the corrosion is actually on the inside bus bar, it's not seen until you remove them.

    But I'm also thinking the same about the rookies will do more harm than good by taking them out and cleaning them.
     
  12. Gonza.nava91

    Gonza.nava91 New Member

    Joined:
    Aug 5, 2020
    1
    0
    0
    Location:
    Los angeles
    Vehicle:
    2013 Prius
    Model:
    Premium w/ Solar Cells
    how can I contact you to buy a set?
     
  13. TMR-JWAP

    TMR-JWAP Senior Member

    Joined:
    Aug 12, 2016
    6,191
    5,885
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    Touring
    Buy nickel plated busbars for $35 a set, or buy an entire new "wire frame #2" harness from Toyota for $60?

    Busbars by themselves will not correct corrosion issues on the sensor tabs. Nor will it correct corrosion issues on the plug that inserts into the ecu. The plug and sensor terminals are the root cause of 100x more problems than busbars.