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2005 Prius LED Flasher Relay

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by kkeane, Mar 16, 2017.

  1. kkeane

    kkeane Junior Member

    Joined:
    Apr 21, 2015
    72
    17
    0
    Location:
    San Diego
    Vehicle:
    2005 Prius
    Model:
    II
    I just finished replacing my flasher relay to avoid the hyperflashing with LEDs. Since I found it somewhat difficult to find information on where it is located, and many people seem to complain about it being very hard to reach, I want to write up the instructions for posterity. I actually find the replacement quite easy to do. Finding instructions was harder than doing the job! You need to heed one advice: don't be afraid of the dash board. Some instructions I saw seem unnecessarily complicated when you try to reach around the dashboard without removing it. Basically, you can't.

    Tools you need: a philips screw driver, a 10mm nut or wrench (nut works better), optionally a plastic trim remover kit or plastic spatula, and a flat-head screw driver.

    Sorry, I didn't take pictures.

    The flasher relay is to the left of the steering wheel, roughly where your left knee would be when driving.

    1) pry off the driver side vent panel (the panel on the very left of the dashboard). I had taken it off before, so I was able to easily take it out with my bare hands. You may need to use some tools to pry it out (be careful not to break the narrow parts next to the vent). The panel should come straight out.

    2) At the bottom of the opening, there is a philips screw. A second screw is a bit further to the right and lower. Remove both of these.

    3) You can now take off the whole bottom panel, everything below the steering wheel is one big panel. You may need to pry it off again. Be careful not to rip any of the cables attached to it.

    4) You may want to remove some of the cables so you can move the panel further out of the way. It's not necessary but may make your work easier.

    5) To the left under the steering wheel you will see a white fuse box. The flasher relay faces you, but isn't yet accessible because it is covered with a big metal plate. That plate is held in place with three bolts. Remove the nuts and take off the plate.

    6) The flasher relay should now be easy to identify; a beige box (your new relay should look very similar, of course).

    7) The trickiest part was finding the clip that holds the flasher relay in place. At first glance, it may look like there are two clips on the short end of the plug - that's misleading, though. Below the flasher relay, you will see an indentation in the plastic. That is where the clip is. When you look at the replacement flasher relay, you will see a square hole on the log side of the plug; you can use that as a guide. to where it is.

    8) The replacement I got was not a perfect fit. You will note some "ears" on the short edges of the plug; you have to cut them off or bend them out of the way. Compare the old and the new one to see what I mean.

    Replace the flasher relay, test it, then put the metal plate back into place. Reconnect any cables you may have disconnected from the dash panel. Put the panel back into place, screw the two Philips screws back in, and finally reattach the vent panel.

    That's all there is to it. It can all be done in less than half an hour, plus the usual time you spend having to figure out what to remove next.
     
    jerlands likes this.
  2. Philip Smith

    Philip Smith New Member

    Joined:
    Apr 19, 2019
    2
    1
    0
    Location:
    Alaska
    Vehicle:
    2004 Prius
    Model:
    Base
    May I ask what Flash Relay you used. I used your instructions and my Flasher Relay fit but did not work. I guess I did not purchase the correct one. Your instructions were spot on and very easy to follow. It really only takes about 10 minutes to do this.
     
  3. Hobbit Hawes

    Hobbit Hawes New Member

    Joined:
    Apr 14, 2021
    1
    0
    0
    Location:
    North Carolina
    Vehicle:
    2005 Prius
    Model:
    II
    It wasn't hard to get to the relay but I could not figure out how the clip worked to remove it. I'm hoping that once the replacement part comes it will be easier to figure out. The replacement part is Denso factory flasher relay OEM#819080 - 46010, $20 from ebay.
     
  4. ozhamada

    ozhamada New Member

    Joined:
    Jan 17, 2023
    1
    0
    0
    Location:
    Sydney
    Vehicle:
    2005 Prius
    Model:
    i-Tech
    Thank you kkeane. I followed your instructions precisely. I used a part purchased from eBay: 81980-50030 at cost AU15.89 delivered and like you mentioned I needed to cut the ears. Phil Gilbert Toyota - my local Toyota dealer - wanted AUD154.48 for an authentic Toyota part...so, it pays to shop Ebay. The eBay listing was to a Toyota Lexus yet I checked with Toyota that any 81980 would work (as they are all eith pin).

    BTW: On the eBay listing the seller identified 81980-50030, as compatiable with 81980-53010, 81980-06030, 81980-02030, 81980-34020, 066500-4650, 066500-6820, SU003-02630,81980-46010