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drive-train puzzle

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by 100MPG, Aug 29, 2006.

  1. 100MPG

    100MPG New Member

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    here's a brain teaser for you:

    when i am slowing down in my 2005pack6 and expecting to go into regen, the engine does not turn off in time and then the system starts stuttering slightly as i am coming to a stop. in general, the engine does not turn off at every stop like my 2005 pack9, but instead keep running, and roughly, then finally coughs to a stop.

    the dealer (city toyota, in daly city, CA) has been useless and expensive. went in with P0171 code (system to lean) which i read myself. they charged $125 diagnosis, then said it was the air-fuel ratio sensor, relaced the sensor $340 (parts+labor), then it was still acting weird, so they charged another $125 diagnostic, but then didn't have any conclusion. $600+ out the door, still acting weird. still spits P0171, but now also P0300, P0301, P0303 which are general misfire, cyl-1 misfire and cyl-3 misfire respectively.

    my theory is that there is something off with the fuel control such that it keeps running even when it's not supposed to be. i have no idea how fuel is control on these engines tho. if the engine is running even when the hybrid drive train is expecting it not to be, then regen encounters and engine that is supposed to be still but it actually turning and that confuses the motor-control system.

    otherwise it runs great. get about 42 MPG, which i thing would be higher if the engine weren't running so much of the time while power was not required of it, but is nonetheless the same as what my 2004 gets (that i will try to figure out later...).

    any ideas from you drive-train geniuses out there?
     
  2. ScottY

    ScottY New Member

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    I'm not a drive-train geniuse and I don't have an answer for you, but shouldn't these parts and labor cost cover by the warranty?
     
  3. eagle33199

    eagle33199 Platinum Member

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    And at minimum, if they weren't covered by the warrenty, why would you pay them if they didn't fix the problem, and infact seem to have created more problems?

    From previous cars (not Prii), misfires have generally been caused by cloged or bad spark plugs...
     
  4. richard schumacher

    richard schumacher shortbus driver

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    Take it to a different dealer. And yeah, why aren't you using the warranty?
     
  5. 100MPG

    100MPG New Member

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    (1) i paid them because if you don't, they don't give you your car back (extortion).

    (2) i did not know it was still emitting P0171 until i got it back (see item 1).

    (3) i am unclear on the warranty since it has a salvage title, and some parts of warranty go away in that case -- but others stay, tho since i don't have a copy of it (missing when i recieved vehicle) i haven't been able to readt he fine print -- anyone have a copy or a pointer to online version of 2005 warrany? i think there might be an exclusion for emissions-control related failures, which i suspect an air-fuel-ratio sensor might qualify as.

    <div class='quotetop'>QUOTE(eagle33199 @ Aug 29 2006, 09:54 AM) [snapback]311101[/snapback]</div>
     
  6. stealth

    stealth New Member

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    Not sure what you're problem is but there is no way they should have charged you for them mis-diagnosing the problem. If you still have time I would stop any payment you made then make them agree to a fair price.

    Also I'm not aware of a 2005 package 9 when I got mine 6 was the highest.
     
  7. galaxee

    galaxee mostly benevolent

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    hmm. i agree, if they're just replacing parts and giving it back to you, you shouldn't have to pay for their cluelessness.

    so the a/f sensor didn't cut it then? it was a long shot, that one guess out of nowhere having not seen the car. i'll have the husband weigh in whenever i actually see him. might be tonight, not sure.
     
  8. 100MPG

    100MPG New Member

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    sorry about the typo: the other car os a 2004pack9.

    i'll ask dealer about a reduction, and if they balk, i'try going thru Mastercard, who offers portection -- but first i should read the fine print i signed when dropping off the car; it might say i have to pay regardless.

    <div class='quotetop'>QUOTE(stealth @ Aug 30 2006, 02:01 PM) [snapback]311703[/snapback]</div>
     
  9. hobbit

    hobbit Senior Member

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    check your fuel pump pressure
    .
    _H*
     
  10. galaxee

    galaxee mostly benevolent

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    it could be contaminated gas. does the car sputter worse when turning to one side at all?

    at the very least you should have them refund that second diagnostic fee because the first fix didn't do it. (unless they clearly stated that it may or may not have fixed the problem) since you did get the new a/f ratio sensor you can't really expect them to give that away for free, unfortunately. but charging you for diag again and not being able to conclude anything is a joke. if DH can't give a reasonable conclusion he won't charge the diag fee at all.
     
  11. 100MPG

    100MPG New Member

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    i have run several tanks of gas thru the car without any change in these symptoms, so i doubt it's contaminated gas. i don't see how contaminated gas would explain the enginer continuing to run when it was supposed to have shut off. plus, the power seems fine passing on the freeway, etc.

    how is fuel controlled in this spiffy atkinson-cycle engine? how is the engine turned off? injectors just stop injecting fuel? dealer also tried swapping spark plugs: 1 exchange with 2, and 3 exchange with 4, (i suspect this was because the codes show misfire is on 1 and 3 even tho they didn't admit it was spitting new codes), but said it didn't have any effect.

    <div class='quotetop'>QUOTE(galaxee @ Aug 30 2006, 05:02 PM) [snapback]311801[/snapback]</div>
     
  12. eagle33199

    eagle33199 Platinum Member

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    <div class='quotetop'>QUOTE(100MPG @ Sep 1 2006, 12:30 PM) [snapback]312832[/snapback]</div>
    Ok, so maybe you should start over, and give us the full information so we aren't just spitting out stuff you already have tried (like the spark plugs). start with the Salvage title (which, BTW, would have been nice to have in the first post so we knew what we were dealing with)... what damage was done to the car and what was done to fix it before you got it? You also never mentioned if this was a relatively new problem (ie it was working before at some point) or if it's been this way since you got it (thus possibly a problem from the salvage?). Also go through, step by step, what the toyota techs tried (such as swaping spark plugs) and the results.

    In my game theory class back in college the professor was always giving us demonstrations about how people work to the best of their abilities with the given information, and how you'd always end up with a less than optimal solution if you had less than full information... so give us the full information!
     
  13. ken1784

    ken1784 SuperMID designer

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    <div class='quotetop'>QUOTE(100MPG @ Aug 31 2006, 03:25 AM) [snapback]311690[/snapback]</div>
    There are some risks of bad parts from such salvaged ones.

    Anyway, are you familiar with The Five Stages of Prius Hybrid Operation ?

    Ken@Japan
     
  14. galaxee

    galaxee mostly benevolent

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    <div class='quotetop'>QUOTE(100MPG @ Aug 29 2006, 10:18 AM) [snapback]311082[/snapback]</div>
    basically, that couldn't really happen. the fuel control system won't control whether the engine is running (applying spark) or not, it determines whether or not fuel is delivered into the cylinders, and that's about it. regen is not affected by whether or not the engine is running. regen will still work when the engine is running, that's a normal part of system operation.

    the electric motor spins up the engine to speed without applying spark, basically acting as a replacement for the starter. the engine is also spinning above about 41 mph (with or without spark) regardless of the situation. fuel is delivered and spark is applied when the engine is needed for acceleration, etc.

    <div class='quotetop'>QUOTE(100MPG @ Sep 1 2006, 01:30 PM) [snapback]312832[/snapback]</div>
    could also be injectors, or control software.

    when the engine cuts out, fuel delivery is cut and then spark.