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5 seconds Buzzing Noise every time I depress brakes

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by andreimontreal, Dec 20, 2019.

  1. dig4dirt

    dig4dirt MoonGlow

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    You folks dont have that 1 day shipping up there yet???
     
  2. ChapmanF

    ChapmanF Senior Member

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    Well, ok ... the thing is, here on PriusChat, there is another very mundane, or maybe quotidian is the better word, thing that happens day in and day out, which is that another person will show up and post a question that has this basic structure:

    • Hey, I've got this thing happening
    • Of course I know there are too many possibilities to tell me what the problem is without the trouble codes, nobody needs to remind me
    • I don't have the trouble codes
    • What do you think the problem is?

    which leaves the rest of us with not very much to say, other than:

    • ...
     
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  3. bisco

    bisco cookie crumbler

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    i'm usually willing to take a wag without codes, but they lead to a lot of wild goose chases
     
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  4. andreimontreal

    andreimontreal Active Member

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    Depends on the item, not for the mini vci 2.0.

    I get it. At least in my case it would have been useful if someone talked about Toyota's brake recalls. Just doing a quick Toyota failed brake actuator research on google I find all sorts of posts about failed brake actuators across various Toyota models and they do have recall programs for them. So I don't buy that crepe with "car parts fail" - my dad's a conception engineer, I went through enough science schooling to know that engineers are supposed to measure the loads and to built for a few times over that to ensure nothing fails.

    To make the point, my dad used to work recently for this large international company who acquired right from Rolls Royce to redesign one of their jet engines. They were spending millions to build one of those yet they were cheaping out on a few basic parts that were saving them 15$ and they were wasting time arguing about that. That's insane and I have a hunch it's the same kind of stupid that ruined Toyota's brake actuators.
     
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  5. ChapmanF

    ChapmanF Senior Member

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    The key to whether a particular service campaign applies is whether the failure experienced is in fact the result of the particular defect identified for the campaign. Hence the importance of the diagnostic information; an assembly as complex as an actuator can fail in any number of ways, not all of which will be connected to whatever component defect was identified for a campaign.

    A recall, of course, is different; if there's a recall for a component in your car, you get a new one unconditionally, whether or not it has even failed yet.

    I have on good authority that the important bits in the brake actuator were supposed to have been made of the settler's ellum, but the last of its timber had already been used up.
     
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  6. andreimontreal

    andreimontreal Active Member

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    @ChapmanF : I read a few times something about resetting brakes. Is there a resetting procedure that has to be done each time after working on the brake system?
     
  7. ChapmanF

    ChapmanF Senior Member

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    Not that I know of.

    By the same token, there are a few different sorts of recalibration/relearning steps that may or may not be needed after certain kinds of work or events. If the brake ECU wants to do any of those, its trouble codes will tell you which one(s) it wants.
     
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  8. andreimontreal

    andreimontreal Active Member

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    @ChapmanF the membrane/gas system that you describe is fairly new to me but I think I understand what you explain. From what you describe I think whatever failure I have, it is in its early stages simply because my compressor cycles only when I press the brake (pressure on). When that advances, when the leaks get serious, that's what probably gets the compressor cycling all the time and then it's total failure - my guess, after reading various symptoms from failed brake actuators on Toyotas.
     
  9. ChapmanF

    ChapmanF Senior Member

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    It is possible for loss of nitrogen from the accumulator to lead to short and frequent pump runs, just as the loss of air from a well pump system's pressure tank has that same effect.

    It is also possible for, say, one of the SLR valves inside the actuator to stop sealing completely, so that the pressurized fluid has a slow leaky path back to the reservoir. As the pressure bleeds off through that path, the pump runs to make it back up. Note that this is another independent way to cause the same symptoms, completely unrelated to whether the accumulator bellows might leak any nitrogen.

    And it's not like there are just a few valves inside the actuator ... in a Gen 3, there are 14 electrically-controlled valves, not counting also purely mechanical valvish things like ball checks, or the relief valve in the accumulator.

    You seem to be on a quest to find "the one" failure cause that will be the explanation for everybody who has the dash warning lights, pump buzz, and hasn't read their trouble codes yet, and for it to turn out to be one obvious thing that the idiot engineers forgot to think about. I don't know that reality will cooperate with you though.
     
  10. andreimontreal

    andreimontreal Active Member

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    I really thought for a minute that the combo of lights mentioned in there was a fairly unique sequence.

    Given the many explanations you and many gave, I can see that you're right.

    I still don't get something. Looking at those codes they describe a unit's failure: brake actuator, accumulator etc . They seem pretty generic, for eg C1391: leakage, faulty brake actuator assembly, poor electrical connection or shorting. Can the brake actuator fail and get any other code than C1391?

    I am asking because I heard Toyta denied service without any explanation - just saying generally that the code did not match what was covered. When the very same unit failed as in other cars that were serviced. When they do a check do they give you the code, are they obliged? Are they clearing the codes after checking? Could they delete the codes on purpose just to say there was nothing?
     
    #30 andreimontreal, Dec 22, 2019
    Last edited: Dec 22, 2019
  11. ChapmanF

    ChapmanF Senior Member

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    I hear that some dealers sometimes 'forget' to report the exact codes and subcodes to you, unless reminded.
     
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  12. Mendel Leisk

    Mendel Leisk Senior Member

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    Wanting to keep you hooked I assume. Personally, if the hook popped out of my mouth I'd probably grab it and put it back in; they're likely the best option for finishing the job. Maybe...
     
  13. ChapmanF

    ChapmanF Senior Member

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    Well, sure, Remember the actuator has a lot of parts, none of them separately available for replacement. Any of the solenoid-valve-related codes, for example, C1211,1212,1214,1225,1226,1227,1228 and their many subcodes, unless you lucked out and found they were caused by an electrical supply issue, would have to be repaired by replacing the actuator. The owner who comes back from the shop with a replaced actuator on the bill is going to say that was an actuator failure, right? Same for any of the pressure sensor codes C1246,1256,1352,1353,1356,1357,1364,1368, and so on.

    If you had a C1214 showing a failure to sense the target pressure in one of the brake lines, you would first check for a leak in that line or a wobbly disc that would be an easy physical explanation for the pressure being wrong. But if that didn't pan out, the cause would be either the valves in the actuator, or the sensors in the actuator, or the ECU (also in the actuator, in Gen 3), so the repair would be to replace the actuator, and would be (rightly) regarded, by the owner paying the bill, as a failure of the actuator.

    For that matter, since all of the codes are detected by the ECU, and the ECU is a not-sold-separately part of the actuator, it is possible for any brake code at all that the steps of troubleshooting to find the cause may lead to replacement of the actuator, and the customer paying the bill will (rightly) consider that as an actuator failure.

    It just wouldn't be right to lump it together with whatever failure cause is at the bottom of the ZJB campaign.
     
  14. andreimontreal

    andreimontreal Active Member

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    Speaking of actuator designs, I found this short ABS actuator clip that describes its mechanics. It's obvious what you say that there are many points of potential failure. Still, doesn't strike me like it uses expensive tech/materials to justify thousands of dollars for a unit - not that I got production figured to the last detail in my head - my impression, just saying :D.
     
  15. ChapmanF

    ChapmanF Senior Member

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    That is a nice clip for a generic understanding of how ABS works in a generic car, though for understanding a Prius brake system, the explanations in the New Car Features manual or in the technician training courses on TIS would get a lot more of the details right.
     
  16. andreimontreal

    andreimontreal Active Member

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    Should I be able to read the codes with a 1.4 cable and an something like Techstream v13.00.022 ? I can get this by tomorrow. Willing to sacrifice money for time in this case; the earliest I can set-up an appointment is Dec 30 - with Jan 6th being more realistic for a fix if ever.

    This is the 1.4 Version ...

    Will get a 2.0 for more long term ...
     
  17. Tim Jones

    Tim Jones Senior Member

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  18. andreimontreal

    andreimontreal Active Member

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    The codes I read under ABS/VSC/TRAC are:

    C1214 - Hydraulic Control System Malfunction
    C1252 - Brake Booster Pump Motor on Time Abnormally Long (in addition to the title/topic, at startup I noticed that the booster runs longer than usual too)
    C1256 - Accumulator Low Pressure

    There's a light blue cloud like symbol next to C1214 and C1252 - if that matters. I'm using a V13 Techstream with 1.4 mini vci; just installed and got it running - new to this.

    Let me know if you need me to get more info or to try something out. I noticed each one of those opens another page with all sort of data.

    Edit @ChapmanF is it possible that I broke my brake/abs actuator when I bled the brakes without the Invalid Mode - do you have any idea at all?

    Looking into the JZB file I see that C1252 and C1256 are 2 of 4 mentioned codes for the program - so I so hope I'm covered for this repair.
     
    #38 andreimontreal, Dec 28, 2019
    Last edited: Dec 28, 2019
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  19. andreimontreal

    andreimontreal Active Member

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    What are those blue cloud like symbols?

    [​IMG]
     
  20. bisco

    bisco cookie crumbler

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    those are japanese asterisks, click on them for sub codes
     
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