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Battery Maintainer: Temperature Compensation

Discussion in 'Prime Technical Discussion' started by EdPalmer42, Feb 9, 2021.

  1. EdPalmer42

    EdPalmer42 Member

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    We're currently struggling through a vicious cold snap - overnight lows in the minus thirties with wind chills in the minus fourties. Doesn't matter if it's Celsius or Fahrenheit - it's stupid cold! So far, the Prime is okay, but it's obviously got me thinking about a 12V maintainer. Most of the ones I've looked at don't mention temperature compensation. Without that, it's basically worthless.

    I know that the Noco Genius2D has it. Which other units have it?

    Ed
     
  2. Salamander_King

    Salamander_King Senior Member

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    I bought Victron Energy's Blue Smart IP65 12v charger for its ability to monitor the charge session using a phone (Bluetooth connection), but it is a very well built unit and specifically says about its feature about temperature compensated charging. I think the CTEK also has a specific model CTEK Polar for very cold climate charging, but I don't know about the temperature compensation feature.

    Blue Smart IP65 Charger (120V and 230V) - Victron Energy

    upload_2021-2-9_17-42-39.png
     
    #2 Salamander_King, Feb 9, 2021
    Last edited: Feb 9, 2021
  3. EdPalmer42

    EdPalmer42 Member

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    Well, things are getting ugly!

    Noco Genius2D: Temperature compensated, but only rated to -20C (-4F). Worthless to me. One user stated it worked to -34C, another said his quit at -20C.

    Ctek MUS 4.3 Polar: Rated to -30C. Barely adequate. But no mention of temperature compensation. Does state that the cables are rated to -30C.

    Victron Blue Smart: Rated to -40C, but really overkill for a maintainer. Output of up to 25A and as a result, rather expensive for a maintainer.

    Edit: Looks like the Blue Smart Charger has multiple models. However, even the smaller models are still very expensive.
     
    #3 EdPalmer42, Feb 11, 2021
    Last edited: Feb 11, 2021
  4. Salamander_King

    Salamander_King Senior Member

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  5. EdPalmer42

    EdPalmer42 Member

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    Thanks Salamander,

    When I search amazon.ca that item doesn't show up. The cheapest one on amazon.ca was $CA184. Even so, $77 + $22 shipping & import fees + currency conversion ends up at about $CA130. Better, but not exciting. I'll keep looking for now.
     
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  6. Salamander_King

    Salamander_King Senior Member

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    Oh, rats. You are in Canada. Yeah, the price can be drastically different across the border. I once purchased a charge port cover from a seller in Canada on eBay. The price of the item was not bad, but the cost of shipping was high, considering it was just driving distance from where I live. BTW, from what I understand, Victron is a Dutch company with international markets. There may be some retail stores near you that may offer a better price.
     
  7. EdPalmer42

    EdPalmer42 Member

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    I looked at the Victron web site and there were a few Canadian distributors, but they were mostly for Victron's larger solar chargers/controllers.

    By the way, I was the one who told you about the port cover! ;)
     
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  8. m8547

    m8547 Senior Member

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    You're just maintaining a 12V battery. You don't need perfect temperature compensation because you don't need to maximize capacity of the battery. It just has to be enough to start the car and keep the battery from being damaged from prolonged low SOC.

    I have the non-polar version of the Ctek 4.3, and I like it. It has a snowflake mode that just bumps the voltage up a bit in cold weather. I've never used that mode because it doesn't get that cold here.

    The non-polar version lists the output voltage as 14.4/14.7/15.8. I assume that's the max voltage for normal/snowflake/recondition. The polar lists 14.4/15.0/15.8. So the snowflake mode is good for lower temperatures on the polar version. But 15.0V sounds plenty high no matter how cold it gets. I'm sure even charging to standard 14.4 is a lot better than nothing no matter how cold it is.

    If you have a block heater (or even if you don't), you could add a heating pad on the 12V battery. I think the ideal setup would be to run a block heater, battery heater, any other heaters, and a battery charger to one junction box, then run a single wire to a block heater plug in the bumper.

    Also, note that inanimate objects don't care about wind chill. No matter how windy it is, things sitting outside won't get colder than the air temperature. It matters for people because your body will (hopefully) never reach -30 degrees, so you're always losing heat and you lose heat faster when it's windy, which feels the same as colder air.
     
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  9. Salamander_King

    Salamander_King Senior Member

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    Oh, that was you. Yeah, thank you for letting me know about the product. I did not have the problem of the weak magnet, I think you mentioned in the thread. The EV Port Cover performed very well under the snow, ice, and freezing rain with very strong winds in my climate.

    upload_2021-2-12_10-9-34.png



    Fort what it worth, the Victron charger I mentioned above has fully customizable charge settings via a phone app. I have never used the feature for it warns that the built-in battery presets work well. But for expert users, the max current, the charge voltage setting, as well as temperature compensation coefficient, can be changed to user values on the fly.

    upload_2021-2-12_10-17-18.png
     
    #9 Salamander_King, Feb 12, 2021
    Last edited: Feb 12, 2021
  10. Mendel Leisk

    Mendel Leisk Senior Member

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    In the manual it recommends to use the snowflake option as a rule, for spiral wound batteries Absorbent Glass Mat’s, like the Optima Yellow Top and a few others. IIRC it charges at slightly higher voltage. If manual is missing you can download PDF to verify.
     
  11. m8547

    m8547 Senior Member

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    It's more accurately AGM/winter mode. It should be used all the time for AGM batteries. But it can also be used for standard flooded batteries when they are very cold.

    "the charge voltage should be reduced by 3mV per cell for every degree above 25°C and increased by 3mV per cell for every degree below 25°C. If this is not possible, it is better to choose a lower voltage for safety reasons."

    Charging Information For Lead Acid Batteries – Battery University.

    So if 14.4V is ideal at 25C, 14.7V ideal at around 8 degrees C, and 15.0 is ideal at -8 degrees C. But it's always safe to go a little lower in voltage. Based on this formula, charging to 15V at -42C is equivalent to charging to 13.8V at 25C. A little low, but you're still charging.

    I think temperature compensation would be important in an application like an off grid battery bank where you need to maximize cycle life and capacity. For cars you just want to get the voltage somewhat close without going too high. If you charge to 14.7 or 15V, that's higher than the car will ever do because I'm pretty sure cars don't have any temperature compensation in the charging circuit.
     
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  12. EdPalmer42

    EdPalmer42 Member

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    I'm not following your calculation. 3mv per cell means 18mv for the battery. -42C to +25C is 67C. So .018 x 67 = 1V206. So charging at -42C requires 14.4 + 1.206 = 15.6 rather than 15. If you use a lower voltage, the battery just doesn't take a charge which means that you're not accomplishing anything. Of course, my application is an extreme case and sometimes causes these kinds of weird issues. A less extreme, but possibly significant issue is what happens at high temperatures. If the battery is at 50C, the charge voltage needs to be reduced by 0V45 to prevent overcharging. If you have a sealed battery, this overcharge will result in water loss and premature aging. Since our battery isn't sealed, you can and should routinely check the water level in the cells. This only applies if you're using a maintainer that isn't temperature compensated. Hopefully the Prime's charger deals with this properly.

    FYI, cars have had temperature compensation for decades. I have a high-school level automotive encyclopedia from the 1970s that talks about how temperature compensation is accomplished in electromechanical (relay-based) voltage regulators. At one time I added a battery blanket to a 1975 Dodge Dart. So I was heating the battery, but not the voltage regulator. On my first trip home from work after having the car plugged in all day, the ammeter was slammed over to the full charge position for the entire trip. This was hugely overcharging the battery because the cold voltage regulator assumed that the battery was also cold and cranked the voltage up. I had to limit the battery warming to keep from destroying the battery.
     
  13. m8547

    m8547 Senior Member

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    My point is you don't need to get to precisely 14.4V, or whatever the equivalent is at a colder temperature. That's ideal, if it's a little lower the battery will still charge, just not to 100%.
     
  14. sam spade 2

    sam spade 2 Senior Member

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    No it isn't.
    It is an unnecessary complication.

    Assuming that the tender was working properly before the cold snap and the battery was fully charged,
    at a VERY low temperature the battery requires MUCH less current to keep it charged.
    At the temp's you mentioned, very near to zero actually.

    Temp compensation can become more important at very HIGH temps but even then it's not that big a deal with a well designed tender.
     
  15. EdPalmer42

    EdPalmer42 Member

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    It is a small complication, but whether it's unnecessary or not depends on where you live. If you live on the west coast of Canada or the U.S. it probably is unnecessary. If you live in an extreme climate, complications become necessary.

    This morning at 9:00 AM my local air temperature (not wind chill) was -38C (-37F). At extremes like that, it's absolutely necessary. Whether it takes less current to keep it charged isn't the issue. If your battery is low for any reason - e.g. too many short trips or the normal parasitic drain magnified by lockdowns and 'stay home' advisories - your maintainer has to make up the difference and recharge the battery. Unless you give it a higher voltage, a cold battery won't accept any current and won't recharge.
     
  16. sam spade 2

    sam spade 2 Senior Member

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    It's not that it won't accept ANY current but that it will be less and will take longer to charge.
    AND.....it will appear not to be fully charged because it won't put OUT as much current at that temp, no matter how fully charged it is.

    I am glad that you are happy with your "temperature compensated" charger.
    I bet that there are a lot of people in similar situations who get by just fine with a model that does not have that feature.