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Covid19 killed my prius ?

Discussion in 'Gen 2 Prius Main Forum' started by morre76, Jun 10, 2020.

  1. morre76

    morre76 Junior Member

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    2008 Prius
    Model:
    II

    I have Prius 2008.
    During the last 2 months, I drove it only twice. big mistake...
    (We also had a week with 38-celsius degree)

    ~2 weeks ago, I got the Triangle of death:
    My wife drove to Toyota's official garage -> indicate that the Hybrid battery needs to be replaced.

    I connected my OBDII and find out that I got P0A80.
    We drove the car ~10 k"m and parked it.

    I assumed that this may false alarm due to the long time that the car wasn't in use+ the heat (and the fact that I replaced the 12V battery after ~5 years) - I rest the code and decided to see if it will raise again.

    2 days ago I've checked it again and found that new code added - P3017.
    Now the vent is operating loudly, constantly.

    I'm not driving the car, but today moved it 20 meters, close to my apartment - it almost had no power driving reverse.

    I've decided to replace the defective cells on my own.

    My Problem
    When I'm trying to get the voltage of the blocks I'm able to read only the first block (1) --> I don't know which / how many cells would I need.
    (I'm using torque pro)
    See the attached image:


    Anyone has seen that / can advise?
    Thanks.
     

    Attached Files:

  2. TMR-JWAP

    TMR-JWAP Senior Member

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    OK, so sitting for a couple months, effectively unused, allowed one or two modules to self discharge to the point of triggerring the P0A80 code. That code will still allow the car to drive fairly normally. Once the P3017 triggered, this is what put the car in 'limp' mode. That code is designating a specific block of modules (Block 7) that is a lower voltage than the others. At this point, if all you want to do is replace the faulty area, the most you would need is 2 modules to replace the entire block 7. Unfortunately, without some testing, you have no idea if other blocks are weak and ready to fail soon.

    But, if you feel lucky, before you go crazy with the battery, reset all the codes and then try to just force charge the HV Battery by putting the car in drive, holding the brake and giving it gas to make the HV battery charge until you're solid green on the display. It could easily make the car drive-able again. If the module took a month+ to self discharge, and assuming it's able to be saved, a bit of charging can go a long way. If it works, at least it gives you plenty of time to plan a repair.
     
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  3. AzusaPrius

    AzusaPrius Senior Member

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    You have to take off the bus bars and measure the voltages on each module, then you will see which is bad.

    Posted via the PriusChat mobile app.
     
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  4. morre76

    morre76 Junior Member

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    Thanks for your help !
     
  5. morre76

    morre76 Junior Member

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    If I'll clear the errors,
    Do you think it will enable the measurement - until it will pop once again ?
     
  6. TMR-JWAP

    TMR-JWAP Senior Member

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    I think you probably have something going on with torque. Crazy voltages for the blocks and a negative fan speed. I've never used Torque, so I don't have any good advice for that.
     
  7. AzusaPrius

    AzusaPrius Senior Member

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    morre76 likes this.
  8. morre76

    morre76 Junior Member

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    Thanks.
    One more question.
    While I'm waiting to replacement cell to be shipped to me (can take 2,3 weeks, we don't have such "market" in my country so I've ordered from abroad),
    Do you recommend to disconnect my 12v battery?
    Its new (3 weeks), and now I just found that it empty, almost completely .

    Thanks
     
  9. AzusaPrius

    AzusaPrius Senior Member

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  10. George W

    George W Active Member

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    If your Prius will start, then doing the Forced-Charge is probably your best short-term solution until you are ready to break down the pack for service.
     
  11. gdanner

    gdanner Member

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    I recently got a P0A80 code from my 2005 gen2 Prius with 110k miles on the odo.

    Like the original post in this thread, I rarely drove it during the COVID19 pandemic: Less than 1 tank of fuel in 6 months.

    The car is now behaving perfectly after clearing the code & driving it more frequently. I’m monitoring HV battery condition with Torque Pro. Two HV pack blocks are remaining about 250mV below the other 12. There are no permanently failed NiMH modules at this time. During normal driving the SOC stays between 55 and 60%.

    FYI: I did a partial restoration of my HV pack 5 years ago by replacing one NiMH module which had an internally shorted cell. That module would reach only 6.2V (instead of 7.5V) after charging it on the workbench. I also replaced another module at that time which had considerably lower AH capacity than the others. Since then I put another 15K miles on the car, including some highway trips of several hundred miles each. No problems.

    -Greg
     
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  12. bisco

    bisco cookie crumbler

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    well done, all the best!(y)
     
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  13. gdanner

    gdanner Member

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    After driving my 2005 Prius 50 miles while monitoring with Torque Pro all 14 blocks are showing nearly identical voltages. So I may be “out of the woods” at the moment. The car “feels” right to me in terms of its performance.

    I’m logging my Torque measurements and will soon post comparisons to measurements I recorded several years ago after I partially rebuilt my HV pack.

    -Greg
     
  14. terramir

    terramir Member

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    Chances are good, if you got a po3017 just because of not driving is that if you get yourself an LED charger and build a light bulb discharger that the pack is just fine there is a sticky thread about the tools you need if you top balance it and then discharge first with 200W bulbs and then 75 and then 25 (two bulb sockets is best) and then charge up fully again that the pack might just be revived. two rules use the blower the lower fan duct and a fan to cool it while charging on a bench top. If in car you can do this too but you'll need to have the cover on in order to cool it (I actually gave mine a boost this way after five months of not driving it).
    IF this does not revive the pack you'll have to check every single module, 2 hints tuck your shirt in if you sweat, or you might just get a shock, and wear gloves (the catII kind in minimum) and having a multi-meter with clip probes is better and using the one hand rule for safety. one hand can't complete the circuit!!
    terramir
     
  15. gdanner

    gdanner Member

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    No more codes have occurred during another week of daily driving with my 2005 Prius.

    Today I went out on several local suburban roads, cruising at 50-65mph between small towns with several stops/starts at stop signs, followed by steady acceleration back to 50-65mph. I was able to get the car into “battery only” mode at steady cruising speeds of 25-30mph for distances of 1/4 mile or so. Prius SOC indicator was relatively steady at an average of 4 blue bars most of the time. No big jumps.

    So: No issues during a 25 mile drive. Performance and indicated fuel consumption felt “normal.”

    I didn’t use Torque Pro today. I’ll soon be borrowing an Android tablet from a family member to monitor Torque Pro measurements while driving. I prefer not to be distracted while driving by attempting to read the Torque gauges from the tiny screen of my smartphone. I think the larger view provided by a well-placed tablet will work much better for occasionally glancing at while I’m driving the car.

    -Greg