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How much power is used to spin ICE at 42 mph plus?

Discussion in 'Gen 2 Prius Technical Discussion' started by Lain, Mar 27, 2021.

  1. Lain

    Lain Junior Member

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    At 42 mph and greater, ICE spins at a little less than 1000 rpm when not burning fuel. How much hp/Kw is used to spin it? Can Torque Pro indications be used to compute this?
    Thanks in advance!
    Lain
     
  2. sam spade 2

    sam spade 2 Senior Member

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    Why do you care ?
    It will depend on exactly what the situation is at the moment.
    Pretty sure that it is not spinning ALL of the time.
    When it's off, it's OFF.
    If it is turning to accomplish engine braking, the number will be vastly different.
     
  3. ChapmanF

    ChapmanF Senior Member

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    I think it's an interesting question, and some of the data to answer is probably available over CAN.

    The OP has a Gen 2, which had a relatively low RPM limit for MG1, and a glance at the nomograph readily shows if you keep the engine at 0 rpm and move the car faster than 42 mph, you've got MG1 doing more than 6000 revs (backwards) and to keep that number from going higher, you need non-zero engine RPM.

    In a spark-ignited gasoline engine, the resistance when "engine braking" comes from sucking vacuum against a closed throttle plate. They could reduce that resistance when they don't want 'braking', by opening the throttle more (still without fuel, of course).

    You could probably set up a CAN datalogger and have it log things like the MG1 and MG2 rpm and torque and engine RPM. I'm pretty sure all of those are in there. I think you also have a total power demand from the HV ECU. Using the nomograph carefully, you can get some things CAN might not give you. The power-split device is a fixed torque split, so if you know MG1's torque you know the engine's, and the fraction of MG2's attributable to the PSD. The difference between that and what CAN says MG2's torque is will be the torque delivered to the final drive and wheels. I would also suggest logging the throttle angle, to see if they are being clever with that.

    One complication is that a CAN-reading device gets those values by periodically sending messages to ask for them, and getting values back. It can't get them continuously, and the answers it does get back are never all of the wanted values from the same instant in time. Because the actual conditions can be changing pretty fast, that might mean you never really get a consistent 'snapshot' where the math works out exactly with no fuzz. But if it was a study you wanted to take a crack at, it would be interesting to see how much you could learn.
     
    #3 ChapmanF, Mar 28, 2021
    Last edited: Mar 28, 2021
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  4. Leadfoot J. McCoalroller

    Leadfoot J. McCoalroller Senior Member

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    interesting question. The powertrain sure doesn't spend a lot of time in that mode, so you'd have to be quick to catch it.
     
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  5. Lain

    Lain Junior Member

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  6. Lain

    Lain Junior Member

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    “Fuel-cut is maintained, and the retarded intake cam timing reduces the amount of air sucked in around the throttle flap and through the engine to almost zero. This is a very low-resistance state for the engine to be in, and it only takes a kilowatt or two to keep all that merrily turning. Since the regenerative drag is reduced or eliminated, the car will coast along a lot farther -- still losing speed on the flat, but fairly slowly, and one can easily maintain speed or accelerate going downhill. It's really the higher-speed equivalent of "glide" with perhaps a little more brought in from the battery to compensate for the spinning dead weight of
    the engine.”

    Hobbit, Warp Stealth: a Prius driver's guide, H* 060522

    Thank you Leadfoot. And thank you ChapmanF for your detailed and instructive response. I’m not familiar with data-logging, and I especially appreciate your remark about values not being simultaneous.
    Likely, someone such as BWilson has already refined Hobbit’s above “kilowatt or two.” But I haven’t found any discussion.
    Could determining “Warp Stealth” engine-spin power loss be as simple as reading Torque Pro’s MG1 Power?
    Intuitively, it should take the same kW to spin the engine at 950 rpm regardless of road speed. Likely, density-altitude is a small variable in pumping loss.
    During Hobbit’s “Warp Stealth,” torque exerted by MG1 through the planet carrier on the ring gear might appear to complicate the issue. Yet this torque would just contribute to motive force, lessening power demand on MG2, or conversely—depending on deceleration and road gradient--recirculate power through the inverter to MG1).
    Thanks again for help in sorting this out!
    Lain
     
  7. Lain

    Lain Junior Member

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    Whoops! My apologies! I have that backwards: It'll take power from BOTH MG1&2 to spin the engine.
    As ChapmanF suggests, it's not so simple.
    Thanks!
    Lain
     
  8. sam spade 2

    sam spade 2 Senior Member

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    I keep seeing people say that, while they ignore the drag from compression without any ignition, which I suspect is much greater.
    And if you need to get really serious about it and you have control over the valve timing, you could keep the exhaust valves closed longer too.
     
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  9. ChapmanF

    ChapmanF Senior Member

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    I know, that's like the first thing you would assume, right?

    The part that's easier to overlook is that the compressed air works just like a spring. The piston has to use energy to compress it while moving upward. But it gets (almost) all energy right back again once it passes TDC to move downward!

    The only place energy is being actually spent is where the moving air is passing through a restriction. The exhaust system is pretty free-flowing for that purpose. The real restriction where the energy is getting used up is on the intake side, through that closed throttle.

    If you compare our engine braking to what diesel tractor drivers have, they need an extra mechanism (the Jacobs brake), because their engines don't use throttles. Without the Jake brake, they wouldn't have much engine braking effect at all, because of the compression 'spring' giving the energy right back on every piston's downstroke.

    The Jake brake works by changing the exhaust valve timing, but not later, as you might guess. The trick is to open it way earlier, right at the top of the compression stroke, just when the piston has put maximum energy into compressing the air, and before any of that energy can get 'sprung' back. The fact that each volume of air is getting popped off into the exhaust at the point of top compression is what makes Jake brakes sound the way they do.
     
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  10. ChapmanF

    ChapmanF Senior Member

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  11. fuzzy1

    fuzzy1 Senior Member

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    In the back of my mind, from decade-old posts here, I'm remembering estimates of about 2kW. But I can't recall if that was direct from Hobbit's posts or elsewhere, and re-locating it will be difficult.
    For one thing, it helps give guidance for how much power can be saved in the Glide phase of P&G below 42 mph in a Gen2. And how much fuel economy benefit can be gained by trading up to a newer generation Prius with a higher ICE-auto-off threshold speed, enabling good P&G results to higher road speeds. A fairly useful maneuver in the low-traffic rural rolling hills I often travel.

    Pretty sure that in D mode, a Gen2 ALWAYS has the ICE spinning at 42+ mph, as part of its MG1 overspeed protection. Bump that to 46+ mph in a Gen3 Liftback, 60-something mph in a Gen4 Liftback, and 80-something in a Prime.

    Each speed bump up expands the situations where P&G works well.

    OP likely has additional reasons for wanting this figure.
     
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  12. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    I think the Gen 2 only has variable intake timing. (I really think that is true for all Gens, but I know Gen 2 best) So you have to live with whatever exhaust timing you have.
     
  13. Leadfoot J. McCoalroller

    Leadfoot J. McCoalroller Senior Member

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    Have you got a way to measure battery current during a standing engine start?

    Just mentioning it because that's one of those times when MG1&2 conspire to spin the engine at about 1000RPM. With the car standing still, you've canceled out other forces. So maybe it would help to get just a snapshot of battery current during the midpoint of the cranking effort, before any combustion has occurred?
     
  14. ChapmanF

    ChapmanF Senior Member

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    Right you are. Disappointed me a little, because I think some Toyotas with the non-FXE versions of our engines get them with VVT-i on both cams. They even seem to have a Valvematic mechanism available that changes the intake valve lift, and in 2ZR engines with Valvematic, they can improve efficiency further by not sucking on a closed throttle at part output.

    Maybe that doesn't work as well with Atkinson operation. Seems like Corolla was the first US car to get it, in 2014.
     
  15. mr_guy_mann

    mr_guy_mann Senior Member

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    If I understand the Techstream manual correctly, you can view data pids from two different ecu's at once. So why not record data from the battery and hybrid control ecu's: MG and ICE rpms, HV battery amps, torque requested, etc as one gently accelerates throygh 42 with the ICE off? As you said it won't be exact due to frame update rates but should get you somthing.

    Posted via the PriusChat mobile app.
     
  16. mr_guy_mann

    mr_guy_mann Senior Member

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    There's lots of cool stuff that never makes it to the US- most likely due to emissions and economy regs. Who wouldn't want a 268 hp Yaris?

    Posted via the PriusChat mobile app.
     
  17. Lain

    Lain Junior Member

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    Thanks to ALL for your comments! Thanks especially to ChapmanF and fuzzy1 for clarifications and suggestions.

    An excerpt from bwilson4web’s 2014 executive summary on optimal speeds gives more context:
    · 39-44 mph (indicated) - avoid because it brackets the hybrid threshold speed, 42 mph, (and) can lead to inefficiencies optimal speed for economy, Gen 1? | PriusChat
    In the weeks since last posting, I installed Hybrid Assistant to augment Torque Pro. I also bought an OBDLink LX adapter.
    Nearby for road trials here, is a straight, three-mile, downhill. The gradient is ideal: once at speed, it’s all straight-ahead coasting; no ICE required. Likely, this isn’t really Warp Stealth, since it requires no foot finesse. Still, I’ll use “W/S” in the following as convenient short-hand for a passively spinning engine. Below, are results from two apps and two adapters.

    A.) Initial road trials with Torque Pro and a Panlong adapter indicate that my Gen2 ICE almost always spins at a steady 990 rpm in W/S. In contrast, MG-1 torque indications exhibit rapid excursions, some to values as low as 2.4 ft-lbs. Most indications, however, are about 3 ft-lbs/4Nm. For now, I’ll use these latter numbers.

    As ChapmanF observed above, “The power-split device is a fixed torque split, so if you know MG-1’s torque, you know the engine’s . . .” Multiplying MG1 torque by a factor of 3.6 yields the torque imposed by the planet carrier on the engine. Thus, it appears that the carrier applies about 10.8 ft-lbs, or 14.4 Nm. At 990 rpm, this equals 2 hp, or 1.5kW.

    B.) A trial with Hybrid Assistant and OBDlink LX yielded similar results: the ICE almost always spins at 990 rpm. Nine screenshots yield an average MG1 torque of 3.98 Nm. (Most screens showed either 4.0 or 4.1 Nm).
    Hybrid Assistant also displays ICE negative power, the power that the engine is absorbing. Fourteen screenshots yielded an average of minus 1.45kW.

    So, two sets of equipment produced similar results. Issues beyond my ken may cloud these, but I tentatively conclude that a Gen-2 engine in W/S absorbs about 2 hp or 1,500 watts.

    Thus, Hobbit’s 2006 approximation of a “kilowatt or two” appears to have been right on the mark.

    Please note that elevation here is about 6,000 ft. msl. Density is 80% that of sea-level air, so the engine might absorb somewhat more power at lower elevations. Also, one or more of my down-hill runs may not have been at operating temperature, so results may be somewhat skewed.

    My understanding of power flow:

    Stabilized on my local down-hill, MG1 & 2 functioned simply as generators. Power from the wheels followed a mechanical path to the ring gear, planets, and carrier. The carrier conveyed torque to the engine, and the engine’s resistance caused the planets to spin the sun & MG1 in reverse. MG1 controlled this spin, thereby holding engine rpm constant, while at the same time generating electricity.

    True Warp-Stealth-ing, however, entails careful accelerator action. As I understand it, an educated foot would not only override HSD “fake drag,” but could also apply some battery power as motive force. MG2 would then work as a motor, gently propelling the car. As before, MG1 would continue to oppose sun-gear torque, hold ICE rpm steady, and generate electricity.

    In other words, a small amount of mechanical power would flow from MG2 through the ring gear and carrier to spin the engine. The ring-gear would also spin the planets, hence the sun & MG1. MG1 would regulate this spin, and send electricity to the inverter, and then on to MG2. This circular path in the transaxle & inverter is similar to “energy re-circulation,” but smaller, and opposite in direction.

    I hope that readers will flag my mistakes, as well as direct me to better commentaries.

    Thanks in advance!
    Lain
     
    #17 Lain, May 10, 2021
    Last edited: May 10, 2021
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  18. ChapmanF

    ChapmanF Senior Member

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    Nice work!

    Did you happen to log throttle valve angle in any of those runs?
     
  19. fuzzy1

    fuzzy1 Senior Member

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    Yes, nice work. I'm happy to finally see a "measured" power to spin the ICE, even if it isn't my Gen3 engine size.
     
  20. Lain

    Lain Junior Member

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    Thank you ChapmanF and fuzzy1 for your kind replies!

    ChapmanF, thanks too for reiterating your suggestion on logging throttle angle. Yesterday evening, I took fifteen screenshots showing throttle angle in "Warp Stealth." Torque Pro offers four throttle-position indications, three of which were active. These were "Absolute Throttle Position," "Relative Throttle Position B," and "Throttle Position (Manifold)." Almost all of the fifteen screens--taken over about four minutes--showed exactly the same throttle values. RPM and Mass Air Flow varied slightly. Below, Warp Stealth data is in bold. (For comparison, I've copied data from an "up-hill" screenshot in parentheses. This single screen was at 47 mph, with the ICE nominally developing 35.3 hp.)

    W/S Absolute Throttle Position: 48.63% (72.94%)
    W/S Relative Throttle Position B: 0.00% (19.22%)
    W/S Throttle Position (Manifold): 15.29% (34.51%)
    W/S MAF, grams per second 2.2 +/- (20.8)
    W/S RPM 990 +/- (2,792)

    Indicated RPM ranged from 934 to 1,083. MAF varied from 3.0 to 2.1 A majority of values, however, were at 2.2 grams per second.

    I don't understand Torque Pro's "Throttle Position (Manifold)." Perhaps readers might explain the difference between this and "Relative Throttle Position B." Yet another consideration is intake-valve timing, but I haven't any way of monitoring this.

    fuzzy1, as I understand it, your Gen3 relies in part on manifold pressure data to control your high-volume, cooled EGR. Does this system function to reduce pumping loss by increasing MAP with inert gas?

    Thanks!
    Lain
     
    #20 Lain, May 12, 2021
    Last edited: May 12, 2021