1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Prius with bad traction battery

Discussion in 'Gen 2 Prius Main Forum' started by Frontporch, Jul 23, 2021.

  1. Frontporch

    Frontporch Member

    Joined:
    Dec 18, 2015
    398
    82
    0
    Location:
    Nj
    Vehicle:
    2007 Prius
    Model:
    N/A
    Looking at a used Prius for sale that might have an issue charging the traction battery. Is it true that as long as I have a good 12v battery I should be able to start and drive the car home on the ICE? Any restrictions regarding highway speeds?
     
  2. jerrymildred

    jerrymildred Senior Member

    Joined:
    Oct 28, 2016
    11,491
    14,100
    0
    Location:
    Tampa, FL
    Vehicle:
    2017 Prius
    Model:
    Two
    Nope. (Well, probably not.) The traction battery is what starts the ICE. If it's not working, there's no way to start the ICE. Even if it will start the ICE it will run extremely poorly if at all depending on how bad the battery is. There are faults that will let it limp, but you never know when it'll just stop.
     
  3. TMR-JWAP

    TMR-JWAP Senior Member

    Joined:
    Aug 12, 2016
    6,100
    5,812
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    Touring
    First, the 12v battery needs to be good enough to boot all the computers when you press the power button, along with running the abs pump for a few moments. The abs pump will kill a very weak 12v battery and may prevent the car from starting properly. Once the computers boot and all is good, the main contactors in the HV battery will close and put the car to ready condition, where the DC/DC takes over from the 12v battery, similar to how an alternator does in an ICE car. A few seconds later, the HV battery will spin the transaxle, attempting to start the engine for warmup. Depending on the condition of the HV battery, the car may not even go to ready. If it's just a weak module or two, the battery will likely still let the car go to ready condition and try to start the engine. IF so, then you should be able to drive it. If the only code is a P0A80, the car will drive normally. If there's a P0A80 and a P30xx to designate a specific block that is weak, the car will be in limp mode. Driveable, but very little power. If you're not concerned with maintaining the codes in memory, all codes can be reset by disconnecting the 12v battery for a few moments. The ecus will return to default values. The default value for the HV battery is mid-range SOC, so this 'reset' will often let a weak HV battery make one more try to start the engine before the car realizes the SOC of the HV battery is actually too low.
     
  4. Frontporch

    Frontporch Member

    Joined:
    Dec 18, 2015
    398
    82
    0
    Location:
    Nj
    Vehicle:
    2007 Prius
    Model:
    N/A
    Seller says it has been sitting for 2 years. Was sidelined due to traction battery charge issues... nothing more specific. It does start and run with a jump pack on the 12v.

    I can bring a good 12V battery to eliminate that issue. I could also bring a good traction battery, but trying to avoid that swap.

    Seller says it has been started, and run for a while but probably not driven beyond the lot that it is in. Battery still shows purple bars, but no check engine lights.

    Weighing transport options at this point
     
  5. Frontporch

    Frontporch Member

    Joined:
    Dec 18, 2015
    398
    82
    0
    Location:
    Nj
    Vehicle:
    2007 Prius
    Model:
    N/A
    What is SOC?
     
  6. TMR-JWAP

    TMR-JWAP Senior Member

    Joined:
    Aug 12, 2016
    6,100
    5,812
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    Touring
    State of Charge.

    If the owner says it starts and drives, then it should be good to go with just a new 12v. For how long? who knows....but if the engine is actually starting, then the HV battery must be good enough to fire it up. With a dead 12v, and living only with a jump start, any codes would be reset every time the car is turned off. That's likely why no codes are showing up yet. Car isn't being run long enough for problems to be recognized.
     
  7. Frontporch

    Frontporch Member

    Joined:
    Dec 18, 2015
    398
    82
    0
    Location:
    Nj
    Vehicle:
    2007 Prius
    Model:
    N/A
    Right... no way of knowing.

    I may decide to go the route of a tow dolly. Hopefully no gotchas there and a running Prius has to make loading easier.

    Now the only question is how long my Odyssey can tow the Prius.:)
     
  8. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,925
    4,427
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    If I was in your situation and I got this one the first thing I'd do is charge and balance the pack with a high voltage trickle charger... After sitting for a couple years each module will self-discharge at a slightly different rate and need charging and balancing and contrary to what others say above, I've had lots of luck with reviving packs that have been sitting for years. They're way easier to rebuild than battery packs that people kept trying to drive with all the warning lights on.
     
    #8 PriusCamper, Jul 23, 2021
    Last edited: Jul 23, 2021
    jerrymildred likes this.
  9. Frontporch

    Frontporch Member

    Joined:
    Dec 18, 2015
    398
    82
    0
    Location:
    Nj
    Vehicle:
    2007 Prius
    Model:
    N/A
    Is there a recommended charger to do this? I have not tackled anything battery related other than a disconnect/reconnect to swap a transaxle.
     
  10. MilkyWay

    MilkyWay Active Member

    Joined:
    Feb 20, 2013
    819
    357
    23
    Location:
    MI
    Vehicle:
    2007 Prius
    Model:
    II
    You can bring a scanner and drive it as far as you want. Just about every one I've driven with a bad hybrid battery still drives the same.

    1 or 2 were so bad you would have no power and it could not be driven. But, the trick to bypass that is to just have a scanner connected to OBD port and delete the code whenever it comes up. That makes it go from barely limping home with zero power and non-drivable to being able to go 90mph on the freeway. Delete code.

    (That is my experience driving them on bad batteries. YMMV and I am not a mechanic.)

    EDIT: Most I have driven is 45 minutes to a mechanic on 2 or even 3 occasions but I obviously wouldn't advise going much over that length of time.
     
  11. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,925
    4,427
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    It used to be that we'd just send everyone to @jeff652 and have him sell you $700 of gear via his hybridautomotive.com website but I think he mostly abandoned his business as items returned for repair take many months to process, their quality control has gone from bad to worse and he was last seen on PriusChat in February and the year before was on here three times.

    His competition at Maxx Volts Hybrid Automotive Grid Charger Reconditioning Systems however make much higher quality battery maintenance gear at a better price and if you want to DIY it super simple like you can follow our efforts here: Build Hybrid Battery Maintenance Gear For Under $100 | PriusChat
     
    Sanchan likes this.
  12. Frontporch

    Frontporch Member

    Joined:
    Dec 18, 2015
    398
    82
    0
    Location:
    Nj
    Vehicle:
    2007 Prius
    Model:
    N/A
    That is very interesting. I guess that means I can take a chance this car might make the drive on the freeway where the gas motor isn't going to shut off. I have noticed on many occasions that I was climbing a hill and the battery was charging. Makes me think the ICE is capable of moving the car no problem. I see its more of a reaction to an error code that makes the car undrivable.

    I didn't read the entire thread, but the video a few posts in made it look pretty simple to do a slow charge/discharge. A setup that even I could handle.
     
  13. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,925
    4,427
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    Sometimes when I'm diagnosing an especially crappy battery I'll as much as 3 or 4 times a day clear the warning lights and get it out of limp mode in less than 30 seconds while driving... Key is to keep an eye on battery temp because if it gets too hot you can't keep driving without causing damage.
     
  14. Another

    Another Senior Member

    Joined:
    Jun 22, 2021
    1,802
    510
    0
    Location:
    Naples, Florida
    Vehicle:
    2007 Prius
    Model:
    Touring
    what temp is ‘too hot’?
     
  15. MilkyWay

    MilkyWay Active Member

    Joined:
    Feb 20, 2013
    819
    357
    23
    Location:
    MI
    Vehicle:
    2007 Prius
    Model:
    II
    If you are replacing battery then who cares....And if the battery is so completely shot and old then I don't think you want to slap a couple $10 Chinese made cells in it and call it "rebuilt". Best bet get one brand new for about $1600 or go on car-part.com and get one USED (OEM) with about 120-140k miles for $500-$600
     
  16. Another

    Another Senior Member

    Joined:
    Jun 22, 2021
    1,802
    510
    0
    Location:
    Naples, Florida
    Vehicle:
    2007 Prius
    Model:
    Touring
    PriusCamper said:
    Sometimes when I'm diagnosing an especially crappy battery I'll as much as 3 or 4 times a day clear the warning lights and get it out of limp mode in less than 30 seconds while driving... Key is to keep an eye on battery temp because if it gets too hot you can't keep driving without causing damage.

    So I asked, "what temp is ‘too hot’?"
     
  17. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,925
    4,427
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    It depends... But in general once you get over 100 degrees fahrenheit you're getting close to the limit. But of course if you live in a place where its 95 degrees out than that 100' temp is not so hot. Perhaps 120 degrees is the extreme upper limit, but again its relative to the ambient temp your vehicle lives in.