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Are new Toyota OEM battery modules as reliable as the originals?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by pasadena_commut, Sep 4, 2022.

  1. pasadena_commut

    pasadena_commut Senior Member

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    OEM traction packs are hard to get now, I believe because the modules inside are currently made in China. I also understand that the original battery modules were made in Japan. Do we have any data to support or contradict the hypothesis that the Chinese made modules will last as long as the original Japanese ones? My experience with NiMH sticks made in China for the Honda IMA packs was that they were much less reliable than the original Japanese NiMH sticks. In that case though, the manufacturer also changed.

    Were any of the NiMH modules delivered with the Gen 2 or Gen 3 cars to the USA made in China, or were they all from Japan?

    The background for this is that I am considering changing my traction battery and trying to weigh the expected lifetime for the NexPower pack (in theory long, but many unknowns and they have been available for too short a time for a lifetime value based on observation) vs. an OEM pack (known reliability by observation - but maybe only for the made in Japan modules.)
     
  2. Tombukt2

    Tombukt2 Senior Member

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    Don't know of any day to like that at all on the Prius but I'm sure the guys that have done this nex cell business Good but will have some kind of data but not sure what I mean where they're made now I don't think you get a whole lot of choices they're trying to build places as fast as they can make the machines that consume the battery so I guess pretty soon we'll be doing this nonsense out in Utah or something too won't we so don't know how that's all going to play out I know batteries generally shouldn't go backwards but when stuff goes to China that can happen China used to be known for metallurgy problems. So batteries technically are somewhat metallurgical. So maybe they still have their problems like that
     
  3. PriusCamper

    PriusCamper Senior Member

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    Panasonic is the manufacturer of OEM Toyota packs... They might have factories/supply chain related to China, but are based in Osaka, Japan. If you run across "OEM Toyota packs" that clearly state they are made in China, it's safe to assume that they're poor quality counterfeits of what Panasonic makes.
     
  4. alftoy

    alftoy Senior Member

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    You believe? Where is the proof that modules are now made in China? Have you seen modules stamped with made in China? Or is this hearsay on your part.
     
    #4 alftoy, Sep 4, 2022
    Last edited: Sep 4, 2022
  5. pasadena_commut

    pasadena_commut Senior Member

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    It is a guess based on the following: the availability of packs went to zero when shipping out of China backed up, many Japanese name brands have moved production to China, and some vague wording here https://en.wikipedia.org/wiki/Toyota_Prius_(XW20).

    I don't think the packs are assembled in China (although I cannot rule it out), but it does seem likely that the modules are made there now. Yes, Panasonic's headquarters and R&D is in Japan. The same can be said about Apple, and we know for a fact that pretty much all of their hardware is made in China.

    I'm not at all certain that any of these inferences are correct, for all I know the Japanese might still make everything in the packs from the screws on up. It just doesn't seem likely.

    If anybody has been inside an OEM pack which was made in the last year, and found that the modules have "made in Japan" stamped into the case, it would answer the question.

    Wait, here is some reporting, once removed from a Nikkei article (I don't read or speak Japanese) which supports my guess:

    https://www.electrive.com/2019/08/12/primearth-is-planning-fourth-factory-in-china/

    No idea if linked site is reliable, of course.
     
  6. bisco

    bisco cookie crumbler

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    i would expect panasonic to maintain their standards no matter where the factory is
     
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  7. dolj

    dolj Senior Member

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    Comparing apples with oranges.

    Panasonic has been manufacturing prismatic modules in China for quite some time. This is not like outsourcing to China. As bisco says, you can expect Panasonic keeps a very tight reign on the quality coming out of their factory/factories in China.
     
  8. PriusCamper

    PriusCamper Senior Member

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    Where the product is manufactured and where it is sold are two different things. If you're buying direct from Toyota or Panasonic you know it's legit. If you're buying a pack that looks similar to OEM but you're buying it from China, you can be fairly certain this is a knock off product that will be less reliable.
     
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  9. alftoy

    alftoy Senior Member

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    Apple products are produced by contract manufacturers, not by Apple. As noted the Prime Earth factories are majority owned by Toyota. They manufacture their own batteries and not farmed out. Big difference.

    Gen 2 batteries are supposedly backed up, but why are Gen 3 and 4 batteries available.
     
  10. Tombukt2

    Tombukt2 Senior Member

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    because Jens reinforce or newer and silly folks will pay lots of money for them so there's good sales of their batteries probably because they're still new enough to look new and be okay to buy used even for a younger person No stigma attached where is the Gen 2 generally is going to be a person that's already been through all the hullabaloo in life generally. I would never get out of my Gen 2 for for a Gen 3 or 4 My girls have them but not me I'll stay in my gen 2 until it croaks or I croak no problem Love it. Don't need anything new don't care about payments or taking depreciation or going to look for a used one.
     
  11. pasadena_commut

    pasadena_commut Senior Member

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    Those may be backed up too, at least to some extent. Olathe shows "not for sale"

    https://parts.olathetoyota.com/oem-parts/toyota-battery-assembly-g951047062

    although Puente Hills Toyota still shows it on its parts site, for "only" $3750. Same deal for G951047220 for a 2021 (for the AWD models).
    Olathe says not for sale, and Puente Hills shows it for $3750.

    https://parts.puentehillstoyota.com/p/75855394/G9510-47220.html
     
  12. PriusCamper

    PriusCamper Senior Member

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    Suspect that Gen2 Prius is so far outdated, many Toyota stealership would rather avoid the hassle of dealing with them by no longer having an interest in selling them. Meanwhile the Toyota stealerships that still sell them are rare now and those folks have doubled the price, probably last of what they have in stock, but hard to know what's really going on?

    What we do know is that Toyota has sold 15 million hybrid cars and OEM packs have been backordered in huge ways and it would NOT make sense at all if they no longer wanted to sell replacement batteries for that many vehicles. What does make sense is the huge peak in nickel prices last Spring combined with supply chain issues leading to temporary unavailability.

    But more importantly, OEM pack are inferior to https://projectlithium.com/?ref=9qLPw battery packs. They're also more expensive too! If you pre-order a project lithium upgrade pack using that affiliate link I'll give you unlimited tech support and a discount on installation if you live within range of most of the west coast.
     
  13. pasadena_commut

    pasadena_commut Senior Member

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    Some packs appear to be available again. Here is one on Longo Toyota's part site for $1,758.82. Oddly, none of the 10 other dealers I looked at had one, they all said "this product is no longer available".

    https://parts.longotoyota.com/oem-parts/toyota-battery-g951047031

    With the usual caveat that I do not know that the listing is accurate.
     
  14. alftoy

    alftoy Senior Member

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  15. alftoy

    alftoy Senior Member

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    By the way, member @rogerthat mentioned his OEM Gen2 pack utilized Gen4 modules.

    G951047031 Hybrid battery no longer available? | PriusChat
     
  16. Tombukt2

    Tombukt2 Senior Member

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    And I would say with new mfg standards and quality control . They're just trying to sell and get you're money . But not a lot of choices in batteries period. Look at other battery issues fires etc . Problems seem to be escalating ?
     
  17. pasadena_commut

    pasadena_commut Senior Member

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    Not immediately, but the original pack is still in the car, and that isn't going to last forever. So I'm keeping an eye on things. Pretty amazing that a ~15 year old NiMH HV pack is still working this well.
     
  18. Tombukt2

    Tombukt2 Senior Member

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    That's what I thought wen I got my Gen2