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Overheating - Burning Oil - What to do?

Discussion in 'Gen 3 Prius Technical Discussion' started by aspiringnobody, Feb 27, 2023.

  1. aspiringnobody

    aspiringnobody Junior Member

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    So, to start at the beginning: my ‘12 Prius II (145k miles) burns what I’d call an obscene amount of oil. Easily 1 qt per 500 miles, probably more than that. I add a quart or so every fill up. So I’d consider the engine to be toast, and would 100% have bought a new car already if Toyota didn’t want 9% interest.

    Last night on my way home, with no warning the temp light came on. I didn’t know what light it was at first (I thought it was the low oil pressure light) so I went EV mode and drove to the nearest gas station to top it off. This had the side effect of lowering the engine temp obviously. Oil wasn’t particularly low but I added about half a quart and figured the engine had finally given up the ghost.

    I had about another 45 minutes to get home so I set off and figured it was off to the scrap yard. Within a few minutes the light came back on and I looked a bit closer and decided it was the temp light. I opened torque at this point and was pushing 280F. Not good.

    I turned on heat and felt like I wasn’t getting any, so I assumed water pump or something. Parked up on the side of the road while it cooled down. Started the drive home, heat on full (working well now), and this time I made it the whole way home No overheating. Got a little confused so towards the end of the drive I tried turning off the cabin heat and it still didn’t overheat.

    I started doing some reading and didn’t like what I read. I’m sure my PCV/EGR system are gummed up, likely blowing my head gasket (although the symptoms sure could be a cracked head — exhaust gases in the coolant caused an airlock and that’s why it so suddenly shot up in temperature maybe?)

    LKQ wants 2800 for a used motor with over 150k miles (total insanity!!). I’d venture that if I didn’t have serious engine problems before letting it get over 280 if only momentarily probably sealed the deal.

    Is it worth trying to pull the heads off and changing the gasket? No white smoke, that I discerned. Coolant was perhaps 1/2” low after the incident. No water in oil. Coolant in overflow still clear and pink. I looked on rock auto and can get a replacement EGR and EGR cooler with gasket for $400. Probably not a bad idea to throw in a PCV and catch can while I’m in there. Water pump too probably. If I do it myself it’s probably ~ 1k on an engine with a potentially cracked/warped head or block. But I’m not paying more than the car is worth for a used engine with more miles than I have, either.

    I really could use some advice. I figured I’d get at least another 50k out of this car. Our other car is ~90k miles so we were due to buy a new car before the interest rates went up and cars got too expensive to afford. Really in a bad spot here. I drive about 30k a year to work and was counting on the Prius to get me through a couple more years. My parent’s Corolla has over 350k now.
     
    #1 aspiringnobody, Feb 27, 2023
    Last edited: Feb 27, 2023
  2. Leadfoot J. McCoalroller

    Leadfoot J. McCoalroller Senior Member

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    A few minutes at 280 and most motor oil becomes worthless as a lubricant.

    If you think the temp reading was telling the truth, I wouldn't invest anything else in that engine. Too much likelihood of bottom end bearing damage. Not worth the level of disassembly required to verify.

    You'll probably get this car back on the road for less $ than replacing it, but it might be close.

    Talk to the Hybrid Pit people. They might be able to mail you a rebuilt engine for the similar cost to that LKQ. I've never done business with them so this is just courtesy notification and not an endorsement.

    Don't forget the EGR to preserve the next engine, and remember that the old engine has been blowing nasty stuff through the catalyst- so it probably isn't long for this earth itself.
     
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  3. sam spade 2

    sam spade 2 Senior Member

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    I think 2 things:
    Your present vehicle is toast, maybe to the point of being dangerous to drive in it's current condition.

    You should shop around other Toyota dealers and places like Credit Unions for a better interest rate.
    I think you still should be able to do a lot better than 9%........unless your credit rating is really bad.

    OK....3 things:
    Consider a good used economy car to drive for a couple of years until you can reasonably afford what you really want.
    Based only on dollars and cents, a hybrid often is NOT the most economical choice overall.
     
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  4. alftoy

    alftoy Senior Member

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    JDM 2017 Lexus CT200H engine 45-65K miles will fit, Gen 4 will alleviate head gasket issues. $1400

    JDM 2011-2017 TOYOTA CT200H 1.8L DUAL VVTI HYBRID 2ZR FXE ENGINE ONLY ( 2ZR.HYBRID.ENG ) – JDM of Ohio

    Attached snip shows replacement JDM engines for 2012 Prius near Zip 47906

    Search Results car-part.com JDM engines midway down the page
     

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  5. Tombukt2

    Tombukt2 Senior Member

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    Well when we're discussing removing heads and things like that we know that the conversation is going to be difficult. Yes if you run into the Toyota dealer or LKQ it'll be $2,800 for an engine I guess they see you coming from the window as posted here the JDM Japan domestic market engines are available all over the United States and started about $1,100 and can get into the 14 area and of course whatever the market will bring because of whatever reason I just did the whole swap in a 2013 with an engine It's similar mileage to transmission installed in the car with the car running and a new rack of HV battery cells . All done purchased delivered to my door and installed not by me for under $3,200 no kidding In the southeast United States North Carolina to be exact this is car country.
     
  6. aspiringnobody

    aspiringnobody Junior Member

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    Anybody from northern Indiana or surrounding states done this swap before (Chicago, western Ohio, southern Michigan are all driving distance from me)? I’m all for doing a JDM/Gen 4 swap but it would be better if someone who knew what they were doing did it.
     
    #6 aspiringnobody, Feb 27, 2023
    Last edited: Feb 27, 2023
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  7. alftoy

    alftoy Senior Member

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    Contact JDM, they may have installers, or contacts for installers.
     
  8. Mendel Leisk

    Mendel Leisk Senior Member

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    Another consideration, I think depending on how much you can DIY, is to swap in a new short block. They're under $2K USD, at dealership parts departments. You'd want to use new head bolts, and it'd be worthwhile to get the Toyota gasket kit, which has head gasket, valve seals, and pretty much every gasket/seal internal to the engine.

    When the engine's disassembled consider having a machine shop go over the head. They could install the valve seals as well.

    Also, for sure thoroughly clean the EGR components, intake manifold and throttle body, replace PCV valve, replace water pump and thermostat.

    Short block assembly link:


    2012 Toyota Prius Two Engine Short Block - 1140037140 - Genuine Toyota Part


    Suggested retail is $2282 USD, but if you check the specific dealership links for your area you'll likely find lower. For me, Foothills Toyota has it for $1855.

    Parts numbers for gasket kit and head bolts are in the attached.
     

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  9. aspiringnobody

    aspiringnobody Junior Member

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    I’m assuming there is a high likelihood of my head being damaged by the severe overheat. From the fact that it overheated so rapidly and that there wasn’t any cabin heat I have to think that either the water pump wasn’t working temporarily (without throwing a code) or that the head or block has a crack that allowed combustion gas into the coolant passages and caused an air lock that spontaneously resolved itself.

    I just don’t understand why Toyota would equip a car with an electric water pump but not any kind of flow metering to tell you you are about to grenade your engine. I’ve been really satisfied with my Toyota but I had basically no warning that there was a problem until it was already too hot to save.

    I think I’m going to send it to salvage ultimately but I’m going to have a think about it for a couple of weeks. I feel like the obvious design defects on the early third Gen motors make me inclined to do a 4th Gen swap but that’s probably gonna set me back $6,000 and that’s a tough pill when the car is only worth half that. I might try to sell it for like $2,000 and cut my losses but that really ***** the next guy.

    The engine still seems to “run” okay but it’s so hard to tell if the engine is okay or if the electric motors are making it appear to be okay.

     
  10. Brian1954

    Brian1954 Active Member

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    Your engine overheated because the water pump temporarily stopped working. If you continue to use the car, make sure that you monitor the engine coolant temperature (ECT). The coolant temperature should normally stay below 200F. I would only use the car for short distances and no highway drives.

    I use a "P10" display connected to the OBD2 port to monitor the ECT on my 2011 Prius that has 133k miles. I want to catch a water pump problem before I cause harm to the engine. I have seen water pump problems for the Gen 3 on this forum for cars that have 150k to 210k miles.

    If this happened to me, I would take a chance that the engine can be saved by replacing the water pump, thermostat, and new coolant. If you use OEM parts, this would cost about $400 or so DIY. You can then drive the car normally and watch for classic blown Gen 3 head gasket symptoms (engine misfires, coolant consumption, and cold engine startup shaking). The other thing that you might what to do is an oil and filter change if you think your oil got very hot. Maybe you can get more usage out of your car before you need to replace it.

    Good luck with your car, and keep this thread updated. 20230227_151926.jpeg

    Posted via the PriusChat mobile app.
     
    #10 Brian1954, Feb 27, 2023
    Last edited: Feb 27, 2023
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  11. Mendel Leisk

    Mendel Leisk Senior Member

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    Any and all cars used to have a gauge showing coolant temp, but not Prius.
     
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  12. CR94

    CR94 Senior Member

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    Mine does, in the form of a Scan Gauge. That doesn't mean I'll be watching it at the right moment if it ever shows abnormally high temperature.
     
  13. Mendel Leisk

    Mendel Leisk Senior Member

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    I used a Scangauge for a few years, started getting check hybrid system message, brake warning lights (and work-to-rule brakes). Dealership finally suggested to try removing SG, problem went away.

    Yes you can add on a SG, to monitor coolant temp. And do other things, like procure a spare tire for example. But buying a 40k car, itd be nice to have some of these things built-in. :cautious:
     
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  14. BiomedO1

    BiomedO1 Senior Member

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    I would preemptively change the coolant pump and move to 5w30 oil. Hopefully the coolant boiled out and the level doesn't continually go down. Which would indicate a head gasket problem. I figure, what do you have to lose?

    Good Luck...
     
  15. sam spade 2

    sam spade 2 Senior Member

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    Or a simple leak.
     
  16. aspiringnobody

    aspiringnobody Junior Member

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    Water pump is definitely not happy. When it is running it doesn’t sound happy.

    I’m going to change that and clean the EGR and replace the PCV valve while I have it apart to maybe help with the oil burning. Has anyone ever made a video of a catch can install?
     
  17. alftoy

    alftoy Senior Member

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    See Mendel Leisk sig links re: EGR, oil catch can


     
  18. aspiringnobody

    aspiringnobody Junior Member

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    Changed water pump today, seems to not overheat. Still need to do EGR and PCV cleaning/service but I’m going to wait a few days and see if the engine lets me know it’s unhappy. Thought I heard a rod knocking on the first cold start but it was for the briefest of moments.


    Anyone see anything out of the ordinary in these numbers? I usually don't have any vacuum when the engine is under load but have 1psi of vacuum now. Other than that this all looks the same as before. This is at highway speed after about an hour of driving to work.
     

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  19. ColoradoCrow

    ColoradoCrow Active Member

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    PC Frum member @HelloMcFly travels to you and does engine swaps....reach out to him. He is in OKC.so not too far away.
     
  20. Brian1954

    Brian1954 Active Member

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    Did you buy an OEM water pump or something else, and how much did you pay for it?

    Keep a close watch on your ECT when you drive the car. Normal driving, it should not go above 197F.

    After all the air is completely bleed out of the engine coolant, keep a very close watch on the coolant level in the plastic tank. If it does not drop, you are good to drive it like normal. If it drops, there is a very good possibility of head gasket failure.

    Posted via the PriusChat mobile app.
     
    #20 Brian1954, Mar 2, 2023
    Last edited: Mar 2, 2023