1. Attachments are working again! Check out this thread for more details and to report any other bugs.

DIY Catalytic Converter Replacement

Discussion in 'Gen 2 Prius Main Forum' started by meanbadbrat, Jan 25, 2024.

  1. meanbadbrat

    meanbadbrat New Member

    Joined:
    Jan 24, 2024
    5
    0
    0
    Location:
    Kansas
    Vehicle:
    2009 Prius
    Model:
    N/A
    Hi!

    Wondering how hard it is to replace a cat converter yourself? I watched a couple videos and it looks deceptively simple.

    I guess I’m looking for someone to hype me up! Young woman w/ not much car experience but a very analytical brain and a degree in engineering.

    I’ve got access to the tools and a way to lift the car.

    What’s the best way to source the part? Do I need a genuine OEM part? I’m looking to sell the car pretty soon, which is why I’m so averse to paying $2,500 to get the work done by a mechanic.
     
  2. MCCOHENS

    MCCOHENS Member

    Joined:
    Oct 3, 2019
    189
    81
    0
    Location:
    Chalfont, PA
    Vehicle:
    2006 Prius
    Model:
    II
    Not that hard but there is a learning curve. Biggest issue will be not breaking fasteners, as a snapped bolt can be a real challenge to remove. But first, why replace it? The oxygen sensor sometimes needs replacing but the cat itself normally lasts the life of the car.
     
  3. highmilesgarage

    highmilesgarage Active Member

    Joined:
    Jul 28, 2022
    277
    104
    0
    Location:
    Kansas City
    Vehicle:
    2007 Prius
    Model:
    Touring
    if you're living in a non-CARB state, no need for an OEM cat. You'll be surprised that a muffler shop can install it very cheap for you (maybe around $300) If you want to do DIY then you need a sawzall to cut the old cat and buy new cat from RockAuto.com, you can buy the clamps at your local parts store (no welding or dealing with rusted bolts)
     
  4. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    8,920
    1,553
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    Okay the hardest part for you is going to be getting the manifold lower bolts the two bolts and the diamond shaped sitting that you'll need to undo they have springs on them and to get them to re seat you have to put The springs on the threads in a socket and then push that spring threads through the spring into the hole and start the threads one on each side this can be tricky to do it's a thing that you have to get a feel for so on and so forth some people will get one side angled over and get it on and then use a heavy pry bar to push the other side down while you have a long extension a deep well socket the spring already on the bolt and you can use your other hand to reach up there with the long extension bolt socket and spring and get it started It's kind of a funny dance You can do it I've also seen people reach up there with a set of small clamp pliers they're made by vise grip you'll see them over in the plier section and kreg The wood jig and fixture people also have some. Again if you're living in a non-carb state and you don't have emissions like I don't hear I can have a pipe there check engine light can be on It may be annoying to some people to me not so much. Using an aftermarket catalytic converter you'll have a converter but you may never get the light out there's an efficiency problem of some sort apparently the catalytic converter that Toyota uses just for the Prius has more precious metals in it it can be flooded with fuel and clean up much quicker which is a test the car runs on the converter and that sort of thing in a Corolla you go to a muffler shop get an $80 converter have it welded in and go another 10 years in the Prius this is not the case selling the car seriously in Kansas is that a big thing? I wouldn't think so here the bottom is falling out with all these high prices for these cars it's some on here now going for $6,500 but I'm betting when they really sell they fall down into the four and 3500 range because that's just the nature of the beast. So you might want to reconsider doing all this work to I don't know how high mileage generation to you have and what year it is but if it's not an '09 with say under 170 and in very nice condition as far as I'm concerned you don't really have anything so I would be trying to drive that car to 600,000 666 whatever the car will make it easily unless it's ate up by rust out there in Kansas I don't know how that goes out there anymore been a long time trying to get dollar signs to pop up for it just because I wouldn't think I'd be running that car until it was like a Flintstones mobile if that's what happens in your climate I'd get it to $500,000 pretty easily and then I have extracted every dollar out of that vehicle and generally mine look good doing it too I've got several in the $300,400,000 right now no rips in the interiors leather so there's no stains in that velor nonsense My interior is generally look better than a Tesla that's 5 years old in my generation twos most of mine are 08 and '09s.
     
    Paul Schenck likes this.
  5. sylvaing

    sylvaing Active Member

    Joined:
    Jul 15, 2023
    1,028
    424
    0
    Location:
    Canada
    Vehicle:
    2017 Prius Prime
    Model:
    Plug-in Base
    Unless stolen :D
     
    Mendel Leisk likes this.
  6. meanbadbrat

    meanbadbrat New Member

    Joined:
    Jan 24, 2024
    5
    0
    0
    Location:
    Kansas
    Vehicle:
    2009 Prius
    Model:
    N/A
    p sure the cat converter is failing, P0420 light came on got it inspected and was told the cat is failing. I’ve also noticed a reduction on gas mileage in the last month and loss of power in the cold cold weather


    I’m selling cause I live a pretty alternative lifestyle and it doesn’t make sense right now, I can’t afford to keep fixing things on it. Im gonna be car-less for a bit. Hoping to get $3500-4500 for it, which is why I wanna do the cat replacement myself, so I’m maximizing my profit. Paid $4,200 for it and probably paid $3,500 in maintenance and repairs since then.
     
    #6 meanbadbrat, Jan 26, 2024
    Last edited by a moderator: Jan 27, 2024
  7. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    8,920
    1,553
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    Gas mileage shouldn't really go down with a bad catalytic converter so there are other things happening believe that and I wish you luck on the sale and all the business but the numbers generally aren't with you and neither is the force so they're always as that You would be barking up a bad tree replacing the converter and thinking your gas mileage is going to go up I've been running a car for 5 years with a bad catalytic converter with the same code and I get 45 mi to the gallon pretty consistently. What made the gas mileage go back up was when the hybrid battery was on its last leg at 13 years in The converter has made no difference in gas mileage it just puts a light on because it can't pass a Prius specific on vehicle test I'm sure this was done on purpose but that's another story for another day notice none of the other Toyota cars really have this problem maybe they do after 2010 I don't know corolla's and like don't run the special Prius flood test for the catalytic converter like I say unless that changed up above 2010 or something.