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New inverter coolant pump not working

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by Seymour1, Jun 22, 2024 at 11:42 AM.

  1. Seymour1

    Seymour1 Junior Member

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    Is there a fuse or relay that can stop my new inverter pump from working? Is there a place in the fuse box where I can check for 12 volts going directly to the pump? Is there a wiring diagram showing the pump circuit? I need to return the pump to ebay soon if it is faulty. There is a time limit. I get P0A93 and P0C73 codes and no turbulence in the tank. It is not a OEM pump but "AIWGIW" brand. Still, it should work for a few minutes. I am confused about the part number. Is it G9040-48020 (embossed in my old pump) or G9040-47090? (Perhaps a re-design)
    Thank you in advance for information.
     
  2. Tombukt2

    Tombukt2 Senior Member

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    There are a few iterations of this pump more than likely I can't imagine it wouldn't have changed in the last near 20 years. There are other pumps that can do this duty and wire in without issue probably 30 of them they're not Toyota branded or anything like that but they are for hot water duty and made for other applications I'm using a few of them in other cars similar type of situation. The fuse that would blow when the inverter pump is not working creates other issues You would know it I think it's AM2 or something like that then there's a connector right above the fuse box it's black If you follow that connection down to the pump you'll see that's an auxiliary plug to unplug the inverter pump without having to try and reach the actual inverter pump but other than that I don't think there's anything else that safeties or supplies power to that pump It is very common for cheap aftermarkets to work a few minutes and then never again If they were to make a few months that would almost be a miracle the cheap copies that is I don't know why that is It's a cheap pump to begin with how you could cheapen it more and make it fail instantaneously is beyond me somebody must be working really hard to make that happen and why?
     
  3. Eddie25

    Eddie25 Active Member

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    According to my wiring diagram,

    Looks like the fuse is IGCT No.3

    On the inverter water pump :

    Pin1 : Ground (white/black)
    Pin 2: NWP (pink)
    Pin 3: SWP (green)
    Pin4: Power (light blue)

    I'm guessing the NWP and SWP are a pulse width control and a RPM monitor, not sure which is which.

    Was the old pump not working either? Did the codes come from the old pump?

    I would return it anyways as it's a terrible idea to have an eBay water pump in your car. Assume everything on eBay is counterfeit because it probably is.
     
  4. Tombukt2

    Tombukt2 Senior Member

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    Yeah usually you can unplug the inverter water pump up on top of the fuse box as a black plug then you can probe with your red terminal from your volt meter and your black one on standard ground and see if when the car's ready and on you have 12 volts and one of those I don't know two or three wires that go to the inverter pump as you do that's probably the one that when you turn the car off the 12 volt goes away so you know you've got 12 volts going to the pump it should be vibrating and doing something It's not I would assume it's broken no need to worry about pulse with modulation and all this other stuff because every time you have your car ready and open the door and all this and that on one of these cars that pump is running your car it's not I would say generally it's the pump that has the problem not usually the car especially if AM2 and the other fuses are in order then you're generally looking at a pump that's either an original that's gone bad from age or a cheap aftermarket that's been in there anywhere from 5 to 50 days Very common.
     
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  5. Seymour1

    Seymour1 Junior Member

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    Thank you Tom.
    The cable at the fuse box had 12 volts on the pink wire.
    I don't look forward to replacing the pump.(101 F today) I read a post where a guy used rubber bands to hold the bracket on the pump while he got the bolts started from under-neath. Good idea. I thought about using glue.
    I just ordered a used pump from ebay. I will plug it in before mounting it to be sure that it works. I hope that running the pump dry for 5 seconds will not harm it.
     
  6. Tombukt2

    Tombukt2 Senior Member

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    Wait a minute underneath this is a generation 2 I didn't even look to see I can't tell unless I look at the top of the post but you shouldn't need to do anything You just you leave the gold bracket in the car All you want to do is remove the pump so you squeeze off the fittings with some squeeze pliers that lock so the coolant stays where it's supposed to and you just pull the hoses off undo the electrical connection with your long needle nose 45 angle pliers that's Walmart stuff. And then you undo the three gold bolts that are holding the pump to the bracket withdraw the pump with one hand no need to move anything out of the way practically and then take your new pump and undo the gold bolts and get rid of the bracket and drop your new pump on the old bracket connect the hoses top off the fluid and roll this should take all the 38 minutes on a bad day.
     
  7. Tombukt2

    Tombukt2 Senior Member

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    Of course this is a generation 3 so yep all of that Not a good day for that.
     
  8. Seymour1

    Seymour1 Junior Member

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    Last night I applied voltage to the old pump from a battery. I thought that I applied the correct polarity. I figured wrong. It shorted the reverse polarity diode on the board. Just now, I unsoldered the diode and applied the correct polarity. The pump ran. With a flashlight, I can see that I did not leave the new pump connector unplugged.
    My next task is to slither under the car and place a load (light bulb) on pins 1 and 4 of the plug. Maybe I have a broken wire. The car was a home to a family of squirrels for 2 years.
     
  9. Mendel Leisk

    Mendel Leisk Senior Member

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    You’re doing pretty damn good for an octogenarian. (y)
     
  10. Seymour1

    Seymour1 Junior Member

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    This evening, I started the car and waited for it to turn off but stay in READY mode. I looked again for turbulence. I could see a reflection in the coolant that was barly swaying. I could not hear the inv pump running. Then, I squeezed my hand between the inverter and the catch can. I could feel a slight vibration in the hose going to the pump. So, maybe the turbulence is not what I expected. And, I still get the P0A93 and P0C73 codes. I have unplugged the white wire in the fuse box numerous times to clear the codes. And I cleared them with my OBD2 device.
    I noticed that the coolant that can be seen when looking through the filler cap is in a walled-off section from where the coolant enters the tank. This might subdue the turbulence.
    Assuming that the new pump (and old pump) is working, what else can cause P0A93 and P0C73? If I disconnect the return hose (top hose) from the tank, I can see the volume of coolant being pumped. I will do this and report tomorrow.
     
  11. Mendel Leisk

    Mendel Leisk Senior Member

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    Out of my depth, but does this pump cycle on/off depending on inverter coolant temp? If so, maybe just not past threshold temp?
     
  12. ChapmanF

    ChapmanF Senior Member

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    NWP is the pump's tachometer output. SWP is the speed control signal to the pump, encoded as pulse width. The scheme is like that of the engine water pump, described here, where the requested speed is as the % of time at the high logic level. (I typed that all out because, if I remember right, there are also some other variable-speed motors in the car—battery fan?—where that's inverted, and the speed goes as the % of time the signal is low.)

    Gen 1 and 2 had a simple pump that was just ON whenever the car was. Gen 3 has a pump that is controlled according to demand and, as described above, it doesn't even just cycle; it's variable speed.
     
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  13. Seymour1

    Seymour1 Junior Member

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    Chapman, Very interesting.
    During the times that I checked for the pump running, the inverter (and engine) were cold (88 F today). So, the SWP signal called for slow pump speed. That would explain the lack of turbulence and noise. However, I still get P0A93 and P0C73. Today, I unplugged the white +12volt cable at the fuse box for 20 minutes to clear all codes. After "turning on" the car and before the ICE started, my OBD2 listed P0A93, P0C73, P3190 and P0401. And 25 seconds after the ICE starts, I get CHECK HYBRID SYSTEM and the yellow triangle.
    My OBD2 is an Innova 3100 loan-out tool from Auto Zone. It, also would not clear the codes. The P3190 code is a "Toyota permanent" and the other 3 are "Generic permanent" as seen on OBD2 device. How do I clear a Permanent code?
    BTW, I cleaned my EGR valve and I cannot feel any stickyness in manually pushing or pulling the plunger.
     
  14. Eddie25

    Eddie25 Active Member

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    Did you get the P0A93 and P0C73 codes before you changed out the original pump?
     
  15. Seymour1

    Seymour1 Junior Member

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    Yes, I did get the codes prior to replacing the inv pump.. And I got the P0401 code before cleaning the EGR valve, cooler, pipes and intake manifold. I have been reading posts related to Permanent Codes. It seems that maybe I need to drive hundreds of miles and then the codes will go away. Or, at least that is how it works for the P0A80 code. I tried to clear the codes with the paperclip method. I need to try again.
    A couple of different times, the car idled up and down, like a lean-running lawn mower. Maybe the EGR valve is simply worn out. It gas 229,000 miles on it. The plunger for the valve works smoothly by hand with the stator removed.
     
  16. ChapmanF

    ChapmanF Senior Member

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    "Permanent" codes are nothing but codes the system remembers it had once as current codes.

    It will hang on to permanent codes for a while until it convinces itself the respective conditions have been fixed.

    "A while" means long enough for you to have done the right kind of driving to test the conditions in question, and for the tests to have passed, in a few consecutive trips. "The right kind of driving" is different for different trouble codes, and depends on what driving conditions are needed for the car to be able to prove the detected condition no longer exists.

    If you get impatient, each trouble code has its own section in the repair manual, and each one has a "confirmation driving pattern" in it, and if you drive exactly that, you can get the permanent code to go away sooner than it would on its own.

    Otherwise, you just drive the car and wait for the permanent codes to go away. As long as there are no 'current' codes, the car is working; having 'permanent' codes on record is only an issue if you have inspections, and the inspector wants you to come back when they're gone.

    About the only time you'd want to fuss with confirmation driving patterns would be if you have a mandatory inspection coming up with a deadline to soon to just wait till the permanent codes go away.

    As one example, if you're too impatient to drive hundreds of miles, P0A80's confirmation driving pattern involves no more than five minutes of driving. The test mostly looks to see how the battery performs in an unusually deep discharge.
     
  17. Seymour1

    Seymour1 Junior Member

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    Thank you Chapman. Very interesting. This is exactly the information that I needed.
    .
     
  18. Eddie25

    Eddie25 Active Member

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    Does that explain why you're getting the Check Hybrid System display though? Doesn't that infer that you have a current code?
     
  19. Seymour1

    Seymour1 Junior Member

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    I don't know. Good question.
    I might still have a bad EGR valve. I cleaned it and it works smoothly by hand, but it might still stick occasionally. I have noticed that sometimes the car does not idle normally. If I knew for sure, I would replace it. A new valve is crazy expensive to buy and then find that my old one was good. (I just replaced my inverter water pump and it seems the old old was still good). I will see if my OBD2 tester has a "live" mode.
    I read a post where someone described a (ski-jump??) or something about the shape of the seat of the valve. I will find that post and maybe learn that my valve is worn out. The car has 239,000 miles.
     
  20. ChapmanF

    ChapmanF Senior Member

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    Yes, a warning light means there's a current trouble code somewhere.

    It's not uncommon for someone to use a scan tool that doesn't find all of the codes in the car.

    The gen 2 forum has a thread comparing scan tools and which ones read all the codes in gen 2:

    Gen2 OBD2 app review | PriusChat

    We don't have exactly such a thread for gen 3, but the good gen 2 recommendations are probably worth looking at.
     
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