VGate Battery Assistant battery monitor

Discussion in 'Gen 5 Prius Main Forum' started by Paul Gregory, Jun 24, 2025.

  1. Paul Gregory

    Paul Gregory Senior Member

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    Something no one seems to understand is that the lithium battery is isolated from the lead acid battery and the 12V system. The isolator controls the the charging of the lithium battery as needed. It's not possible for the lithium battery to adversely affect the system.

    The reason I am switching isolators to an adjustable one, is because in the summer, the 12V system voltage level does not reach the threshold needed to trigger the isolator (13.3V) to charge the lithium battery. The maximum voltage in warm conditions does not exceed 12.6V. This is controlled by a temperature sensor in the battery, and is designed to extend the battery's longevity.

    This new adjustable isolator will allow me to reduce the cut-in threshold level to below the 12.6V level, so that the lithium battery can be charged while driving.
     
  2. Gokhan

    Gokhan Senior Member

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    In very cold winter conditions, the Gen 4/Gen 5 Prius turns off the lead–acid BMS and keeps the voltage at 14.1 V or higher; so, it becomes like an old-fashioned dumb alternator/IC voltage regulator charging system. Then, the LFP battery will charge probably.

    In conditions when the temperatures are not frigid, the Prius BMS is active, and it will keep the voltage at 12.89 V at most times and will raise it to 14.1 V or higher to charge the lead–acid battery only if thinks it needs to be raised according to the present and historical voltage and current data.

    Therefore, the Prius BMS could lead to all kinds of unexpected behavior with an LFP battery, as it has quite different voltage/current/SOC charging/discharging characteristics than a lead–acid battery, and even more so with a battery isolator and secondary LFP battery.
     
  3. Paul Gregory

    Paul Gregory Senior Member

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    I hate repeating myself, because it makes others look stupid, but my lithium auxiliary battery is disconnected from the main system most of the time. Think of it as a big lithium power bank that you are charging in your car. You'd never worry about it being incompatible with your system.

    Yesterday, I had a trip of a few hours, and the lithium battery had gone down to 10.2 volts, running the cooler. The reason it never received any charge from the system is because the isolator has a fixed kick-in threshold of 13.3 volts, which was never reached because the voltage regulator operates differently in summer than it does in winter. In the winter, I was seeing 14.1V quite often, but after a long drive, where the car interior had warmed up the battery, it went down to between 12.2 and 12.6V. The Prius 12V battery has a temperature sensor incorporated into it.

    I plan to install my new isolator soon, which has adjustable kick-in and kick-out values.
     
  4. Gokhan

    Gokhan Senior Member

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    You don’t understand/know how the Prius 12-V BMS works. It is controlled by the voltage and current data history, and it is not designed to fully charge the lead–acid battery as in vehicles without a BMS. You will find out what will happen when you play around with your battery-isolator voltages.
     
    #24 Gokhan, Jul 2, 2025 at 4:30 PM
    Last edited: Jul 2, 2025 at 4:53 PM
  5. Paul Gregory

    Paul Gregory Senior Member

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    Sorry, but I'm sure you don't know what you're talking about.
     
  6. Paul Gregory

    Paul Gregory Senior Member

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    You are the one not getting it.

    The adjustment will simply allow the isolator to open at the lower voltages, so that the auxiliary lithium battery can be charged when the system is at 12.6V or below Currently, when the ambient temperature is warm, the BMS limits the voltage to the 12.5 range, to protect the lead-acid battery. The voltage cut-in of the isolator was 13.3V, which never happened on a warm day on my 15 hour road trip, because the cut-in voltage was never reached. The auxiliary lithium battery had gone dead from running the cooler all day.

    If the system voltage (14.2V in cooler temps) exceeds the rated level of the Lithium battery, which is 13.8V, it will cut off, never exceeding its rated voltage.

    It no different from charging your phone or a data bank in your car, except by degree. There is a 20A self-resetting breaker in the circuit to the isolator to prevent excessive current drain on the car system. I may add a current limiter if I find that the breaker and the line resistance is not limiting current sufficiently, but so far, it's just fine. In the winter, when I started out with a dead lithium battery, it charged up fully with no high current issues at all. The 20A fuse didn't blow at all.

    You couldn't possibly understand that and tell me I'm wrong.
     
  7. Gokhan

    Gokhan Senior Member

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    As I and others didn’t understand that your car had “of course” an AGM battery and told you you were wrong, but you kept repeating a hundred times that it did have an AGM battery, right? And as in your engine-braking posts that no single person in this forum agreed with, and you were proven wrong.

    You assume people here don’t understand you. They do. You are the one who don’t understand them and keep arguing over and over again. You should realize that most people here have more knowledge than you, and you should use their knowledge. You make it look no different than a ten-year old arguing with the top experts in the field.

    Why do you keep explaining the battery isolator over and over again—something we all know about here (again, like a ten year old talking to experts), and yes, we get your point that you will be able to play around with its voltages in your new isolator. What you still don’t know is how the Prius 12-V BMS works (I do), and you will find out what will happen when you lower the voltages on your isolator. Enough said, as I am repeating myself at this point as well.
     
  8. Paul Gregory

    Paul Gregory Senior Member

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    What are you on about? For about a week, I was trying to find out what type of battery my car had. I had called the dealer and they told me it was an AGM battery. It turned out they were wrong, and I admitted my mistake.
    I think it's very petty and childish of you to try to get back at me this way. What's the shame in being wrong about something? Just correct the mistake and move on.
    Like an adult.
     
  9. Paul Gregory

    Paul Gregory Senior Member

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    I just finished installing the new adjustable battery isolator. It identifies the standard battery as "Battery 1" and the secondary (auxiliary) as "Battery 2." I adjusted the cut-in voltage at 12.1V, and the cutout voltage at 12.8 V. I'm taking a long road trip tomorrow, and I'll be able to monitor both voltages, and see if any tweaking will be required. If I did it right, the auxiliary battery should charge with any voltage over 12.1V and will not over charge past 12.8V.
     
  10. otatrant

    otatrant Active Member

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    Do you realize you can use the traction battery when you are parked either by leaving the car "on" and locking the door with the physical key or when charging by putting the car in "room mode" and again locking the car with the physical key. In both cases the 12V 15amp circuit powering the 12V outlet in the front works and that would provide you more than enough for a 12V 5 amp cooler.

    I use these two options regularly. Have an Anker Solix charging from the 12V outlet in the front to power Starlink mini. Both options keep the 12V auxiliary battery charged too.
     
  11. Paul Gregory

    Paul Gregory Senior Member

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    Thanks for the tip. I didn't know the car could be locked when it's running.
     
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  12. Paul Gregory

    Paul Gregory Senior Member

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    I didn't buy the 100Ah lithium battery for the cooler, but it came into use for that purpose after I realized I couldn't replace my 12V lead acid battery for it. I devised the system to extend the time I could leave the car parked without running the risk of a dead battery. The battery still goes dead occasionally in an unreasonably short time. This is meant as a way to start the car without boosting or a service call, when it goes dead unexpectedly while parked.
     
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  13. otatrant

    otatrant Active Member

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    That is a big battery. The anker solix C300 I am using is about only a quarter of the capacity you have.
    I have had that issue in the past especially because I would forget to unplug the prime when charging. Ever since using room mode though I have not experienced a dead 12V auxiliary battery. I am have also got in the habit of leaving the climate system on which makes getting into the car anytime a much more pleasant experience.

    I am using a bit more electricity but when charging in public doesn't really matter since the Prime doesn't usually use the full capacity of the chargers. Working on reducing the amount of electricity to keep the car cool with shades and tint for when plugged in at home.

    My understanding is that when the car is locked with the physical key and "on" or in "room mode" you can't shift into drive and drive the car off without the electronic key or the smart phone app key. This is more obvious for "room mode" (ie. since entering into or out of requires a cycling of the car power) and have yet to thoroughly test when leaving the car "on" and walking away from the car with all the keys.
     
  14. Paul Gregory

    Paul Gregory Senior Member

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    I was inspired to find a solution after I had parked the car for about 2 hours to take a hike. I returned to a dead battery, where the battery voltage was too low to start the car. I had ordered the large lithium battery thinking I could replace the original. This was not the case due to some extra leads coming out of the battery, which I assume are temperature sensors. I have since found several solutions to the battery drain, which I won't elaborate on here.
     
  15. Paul Gregory

    Paul Gregory Senior Member

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    While the dealers never disclosed that they had found a cause, I believe the high parasitic drain happens when the car is doing system updates while parked in a dead spot, where it keeps trying to connect by increasing radio power.
     
  16. otatrant

    otatrant Active Member

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    My dead battery issues I attribute to leaving the car attached to the charger for too long and than going for too short of a drive to recharge the auxiliary battery. Most of the times I have experienced a dead 12V auxiliary battery it occurred at home after the charger had been attached for a couple of days without any driving. I may have had a dead 12V away from home but I can't remember for certain. I do keep a little Noco Jump Starter in the car which I have used a couple of times. I haven't heard about 12V dying from trying to update but have heard many dead 12V from leaving attached to EVSE.

    It sounds like you have figured out a little different approach to dealing with the dead 12V and it is interesting to see you work it out.