How often to service A/C refrigerant?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by pasadena_commut, Aug 20, 2025 at 1:27 PM.

  1. pasadena_commut

    pasadena_commut Senior Member

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    The last time anybody touched the A/C in our 2007 Prius was about 5.5 years ago. The 1998 Accord had its A/C refilled 6 years ago, and because we heard an odd soft grinding noise behind center/right of the dash only when the A/C was on (and the car stopped) we had that done a couple of days ago. (The sound was probably the IAC as the idle wanders when the A/C is on. Put a mechanic's stethoscope on the compressor and it wasn't making any odd noises. Can't reach the IAC to listen there, it is behind the throttle body, nearly wedged between it and the firewall.) The Accord was 8 oz low, and that system had these specs:

    02-98 All Eng. - 23.00 Oz. R-134a; 8.45 Oz. PAG-46 ..

    (from https://www.4s.com/media/5421/four-seasons-capacity-guide.pdf)

    so it was about 1/3 down. That works out to a loss rate of 1.33 oz/year. It was still blowing very cold.

    The same source gives the capacity of our Prius as:

    09-04 4 Cyl. 1.5 Eng.; HYBRID - 17.00 Oz. R-134a; 4.00 Oz. Hybrid Oil .....

    This is still cold too, but not as cold. (It was never as cold, even when freshly serviced.) Trying to figure out if we should preemptively have the refrigerant done or wait until the A/C starts to get weak. Given the cost of blowing up the compressor if it runs too long with low refrigerant, I'm leaning towards earlier/safer, especially since the starting amount is lower than the Accord. Is there a typical refrigerant loss rate for the 2nd generation Prius? I've read that 1 oz/year is "typical" for a lot of models of cars, but if the Prius tends to do better or worse that would inform when it would be best to do this.

    Thanks.
     
  2. rjparker

    rjparker Tu Humilde Sirviente

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    A good ac system with an electric compressor often has no loss because the traditional pulley shaft seal does not exist. So coil leaks are more likely, evaporator due to wet coils and condensers due to road debris.

    Same goes for residential ac's, a hermetically sealed electric compressor with common evaporator leaks.

    With that said, a slow automotive leak rate is worth a gas and go unless it has been opened to the atmosphere or has leaked down completely. In those cases a good vacuum at a minimum how followed by a leak search and refill if appropriate.
     
  3. pasadena_commut

    pasadena_commut Senior Member

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    Some people claim that the Schrader valves are prone to leakage. The core gets a little loose and then they leak.

     
  4. Tombukt2

    Tombukt2 Senior Member

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    Yeah ever noticed when you open your system you take the low side gray cap off of that hose in between the transmission. You hear the little whoosh noise imagine how ... The Schrader of thats what the big things are called . You can buy the inserts and change them
     
  5. PriusCamper

    PriusCamper Senior Member

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    How did you get such an accurate measurement of refrigerant? Do you have a machine that evacuates and measures? Looks like you're well aware that refrigerent amount is not based on pressure because its a variable pressure system and I'm curious as to your methods. Maybe you've found a way to do it without the expensive machine that evacuates and weighs it?
     
  6. Hayslayer

    Hayslayer Member

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    There's a blurb in the repair manual AC section that describes checking for bubbles in the sight glass. It's good to have a person in the car and you looking at the sight glass with a flashlight as the AC is started so you can see how the bubble formation/collapse sequence looks. It's very easy to tell if charge is low.
     
  7. Tombukt2

    Tombukt2 Senior Member

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    Most refrigerant people have scales now and they're weighing out of cylinders like I use a 25 lb cylinder of 134a or Enviro Temp so I can meter out 1.. 0 pounds and so on . But rarely do I just buy 2 cans pull vac verify . Drop 1 can . Conn second . And put a few squirts looking at glass . 8 get the bubbles to do right . Make sure is almost freezing . Close it up.
     
  8. PriusTech

    PriusTech Member

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    A 2nd gen can go a long time without loosing refrigerant. Mine has been 14 years since it was filled after the condenser was damaged.

    There is a pressure sensor that detects when the refrigerant is too low and keeps the system from turning on, so it can't be damaged from being low.
     
  9. PriusTech

    PriusTech Member

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    A professional machine has the R134 tank on a scale. To get an real accurate fill you first remove/recover all the R134 from the system and weigh it. This tells an honest shop how much is needed so they can charge the correct amount, it can also help diagnosis, for instance if it's overcharged which can cause poor performance. Then they add the factory specified amount by weight. The sight glass bubbles is a ball park indication, it's not exact.

    The R134 is recycled/reused, the recover tank is the fill tank, so they should only charge you what they have to add to the amount they initially recover to get to the correct total amount.

    It gets technical because there are 2 different compressor oils, so a big shop will have 2 machines so the oils don't get mixed.
     
    #9 PriusTech, Aug 20, 2025 at 5:34 PM
    Last edited: Aug 20, 2025 at 5:47 PM
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  10. pasadena_commut

    pasadena_commut Senior Member

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    I don't, the shop I sent it to does.
     
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  11. PriusCamper

    PriusCamper Senior Member

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    My 2007 has 18 years without any loss in AC performance... Greatest car ever!
     
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  12. Leadfoot J. McCoalroller

    Leadfoot J. McCoalroller Senior Member

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    This is a valid concern on the real oldsters. Not usually worth doing anything about them until you have a significant leak event. It is absolutely worth replacing the o-rings & valves on a 10+ year old car as a "while you're in there."
     
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  13. Tombukt2

    Tombukt2 Senior Member

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    If it's not full and they recover the refrigerant and weigh it . They know what they've taken out. When they go to put it back in they dial in what's called for on yellow sticker.
     
  14. rjparker

    rjparker Tu Humilde Sirviente

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    A sight glass charge is only good at that ambient temp with that cabin load. It can ensure there is a minimum amount in the system. Higher outside temps and cabin loads can result in lower performance when the txv does not have enough liquid to regulate superheat.

    Too much refrigerant increases pressures, decreases efficiency and a significant excess can cause a high pressure shutdown.

    Weighing it in is the correct method and simply requires an accurate scale with ounce resolution.
     
  15. Mendel Leisk

    Mendel Leisk MMX GEN III

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    Seems not that useful, the attached "inspection" pdf, says if you see any bubbles it's undercharged, and if you see nothing it could be good, overcharged or empty:

    upload_2025-8-21_8-43-42.png

    I'd get it checked by pros, preferably dealership, when the cooling performance falls off.
     

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    #15 Mendel Leisk, Aug 21, 2025 at 11:39 AM
    Last edited: Aug 21, 2025 at 11:44 AM
  16. rjparker

    rjparker Tu Humilde Sirviente

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    With a sight glass you can see the refrigerant moving even when it's full. It does not mean it's right in a critically charged Prius with minimal refrigerant requirements and a variable capacity compressor.

    Typical residential and light commercial systems don't have sight glasses as a cost saving measure. However most of them can be topped off by calculating superheat and or subcooling using refrigerant pressure and temperature gauges.

    98% of the time low refrigerant causing low performance is easily diagnosed with a sight glass in the liquid line. Most sight glasses can identify moisture by a change of color. So there are reasons Toyota includes sight glasses.

    I put sight glasses on my residential systems for those reasons.

    Buying a refrigerant scale and vacuum pump is far less money than an automotive shop's all in one system. A nice feature of a shop system is it will shutoff charging by itself and it makes recovery and vacuum procedures easier to do without error.

    Getting certified to handle refrigerant is not that difficult if you take a one day class offered by universities and supply houses. Basically it allows you to buy from supply houses and gives you key understandings of various refrigeration systems if you get the Universal EPA license. Which I did for my own purposes, not as a business.
     
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