Prius suddenly dies after head gasket job

Discussion in 'Gen 4 Prius Technical Discussion' started by wrendog, Jan 7, 2026 at 3:58 AM.

  1. wrendog

    wrendog New Member

    Joined:
    Wednesday
    1
    0
    0
    Location:
    California
    Vehicle:
    2017 Prius Prime
    Model:
    Prime Premium
    Hi everyone, I'm having a bit of a problem figuring out what's wrong. I just finished a head gasket job on my 17 Prime and all seemed good until I noticed a pretty profuse oil leak after idling for a little. Before I could shut the car off it died. After doing some inspecting I noticed I did not put the second nut on the timing chain tensioner. After putting it on and turning the engine by hand to make sure I didn't fall out of time and smack a valve I gave it another go and thankfully stopped leaking a ton of oil. It idles smoothly until it suddenly dies. Normally when the engine shuts off it turns off pretty gracefully but this time it just came to a halt. I go into the car and notice it threw an CEL. I have attached the DTC and freeze frame. Also here is a video of what happens. It seems to die once the engine has warmed up, because when the rpms begin to ram down from a cold start, that's when it dies.
    I tried to link a yt video of the idle but since my account is too new I can't share it unfortunately. I will share it once it allows me.

    I'm at a loss for where to beging to diagnose this issue since there doesn't seem to be any useful DTC's. I was thinking maybe something is up with the VVT or maybe a sensor I forgot to plug in, but there's no codes! Thank you all in advance for your help.
     

    Attached Files:

  2. Robert21PrimeLTD

    Joined:
    Jul 30, 2023
    85
    42
    0
    Location:
    Nashville
    Vehicle:
    2021 Prius Prime
    Model:
    Limited
    I am puzzled by your remarks. A loose timing chain tensioner MIGHT cause a valve to smack into a piston but not cause an oil leak. Where is/was the oil leaking? if the head gasket was not installed properly, that is where I would expect a leak. Just my thinking.
     
  3. Bill Norton

    Bill Norton Senior Member

    Joined:
    Dec 15, 2012
    2,192
    740
    0
    Location:
    MONW, Ks.
    Vehicle:
    2019 Prius
    Model:
    L Eco
    OK,
    I'm bummed.
    How many miles were on this Gen 4 engine before a Head Gasket replacement was called for?
    What were the symptoms? Same as the chronic Gen 3 failures?

    Kudos for DIY yourself!
     
  4. Brian1954

    Brian1954 Senior Member

    Joined:
    Jan 31, 2021
    2,304
    919
    0
    Location:
    South Central PA, USA
    Vehicle:
    2011 Prius
    Model:
    III
    The short-term fuel trim is showing 19.53%. Look for a disconnected vacuum hose or leaking vacuum hose.

    A similar thing happened in this thread, https://priuschat.com/index.php?posts/3587673
    A vacuum hose was not connected and the engine would not start
     
    #4 Brian1954, Jan 7, 2026 at 7:49 PM
    Last edited: Jan 7, 2026 at 7:57 PM