Recharging HV battery after car sat for 2+ years?

Discussion in 'Generation 1 Prius Discussion' started by AlsoJakob, Nov 16, 2025.

  1. AlsoJakob

    AlsoJakob New Member

    Joined:
    Nov 14, 2025
    10
    4
    0
    Location:
    Portland, OR
    Vehicle:
    2001 Prius
    Model:
    N/A
    I’ve got my hands on a 2001 Prius that a coworker had sitting for 2+ years after the cat was stolen. I’m trying to recharge/recondition the HV battery with a CQ3 hobby charger and so far it has been going well.

    Modules 1-22 bounced back beautifully with 5000+mAh discharges and holding steady at ~8v but 23-38 are all reading under 1v at the module. Can these be recharged/reconditioned or should I just replace them?
     
  2. dolj

    dolj Senior Member

    Joined:
    May 14, 2012
    8,457
    4,293
    0
    Location:
    Wellington, New Zealand
    Vehicle:
    2007 Prius
    Model:
    N/A
    I think the only way is to try and see. I would charge up to 7.2 V at 325 mA, rest it for 5 - 10 mins, then do your regular charging regime.

    It will either work or it won't. You haven't lost anything trying.
     
    AlsoJakob likes this.
  3. AlsoJakob

    AlsoJakob New Member

    Joined:
    Nov 14, 2025
    10
    4
    0
    Location:
    Portland, OR
    Vehicle:
    2001 Prius
    Model:
    N/A
    Update: replaced the weak modules and balanced the pack. Dr. Prius shows a clean bill of health :)
     
    ammdb and dolj like this.
  4. indel

    indel Member

    Joined:
    Apr 1, 2024
    171
    62
    1
    Location:
    Northwest Indiana
    Vehicle:
    2012 Prius
    Model:
    Two
    Can you describe your process in detail?
     
  5. AlsoJakob

    AlsoJakob New Member

    Joined:
    Nov 14, 2025
    10
    4
    0
    Location:
    Portland, OR
    Vehicle:
    2001 Prius
    Model:
    N/A
    Sure thing! I’ll write it up tonight with photos when I’m off work.
     
    indel likes this.
  6. dabard051

    dabard051 Tinkerer-in-Charge

    Joined:
    May 19, 2009
    259
    97
    0
    Location:
    Rochester, NY USA
    Vehicle:
    2002 Prius
    Model:
    N/A
    <bump> congrats on revitalizing your traction (HV) battery.
    Happy new year (2026)...
    Come spring, I suggest you again pull the HV battery and clean all the grotty stuff off the contacts to the battery harness.
    When you have the sense side taken apart, pull the plug where the sense harness goes into the battery control module and clean up (as best you can) all the pins on the battery control computer orange connector to the battery.
    This part (82165-47030) is NO LONGER AVAILABLE in the Toyota parts system, so plan on taking extremely good care of the one functioning sense harness that you currently have.