[New Owner Questions] 2004 Prius - Fuel Economy, Battery Swap, Gas Gauge & AC Noise

Discussion in 'Gen 2 Prius Main Forum' started by Felix1414, Jan 25, 2026 at 10:31 PM.

  1. Felix1414

    Felix1414 New Member

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    Hello everyone,

    I'm a brand new Prius owner and could really use some guidance from the experienced community here. I just bought a 2004 Prius last month with about 122,000 miles on it. Coming from only driving conventional gasoline cars, I'm completely new to hybrids and Japanese cars, so I have quite a few rookie questions. Thanks in advance for your patience and help!

    Here's my situation and my main questions:

    1. Fuel Economy - What's Normal?
      • Daily Commute: My daily commute is very short—only about 4 km (2.5 miles) one way—with very stop-and-go, congested traffic (long waits at intersections). Using the Car Scanner app, my average trip consumption shows between 5.0 - 8.0 L/100km. For a Gen 2 Prius with a new-to-me hybrid battery, is this a normal range for such terrible driving conditions?

      • Highway Trip: I recently took a highway trip. After filling the tank and resetting the trip meter, I drove for about 175.9 miles (~283 km) and then refueled. It took 16.5 liters to fill the tank again. This calculates to roughly 5.8 L/100km (or about 40.5 MPG). However, the Car Scanner app showed an average of 4.5 L/100km (~52 MPG) for the same trip, which is a significant difference.
        So my questions are:
        1. Is my calculated 5.8 L/100km a normal highway fuel consumption for a 2004 Prius?

        2. Why is there such a big gap between my manual calculation and the Car Scanner reading? Which one should I trust?

        3. I'd love to hear from other owners: What are your real-world average fuel economy numbers for both highway driving and congested city commuting? This would give me a much better benchmark.
    2. Hybrid Battery Swap & ECU Reset
      Last month, I had the hybrid battery pack replaced with a used unit from a 2013 Prius. I've read online that after a battery replacement, it's necessary to perform a "BMS initialization" or "replace hybrid battery" procedure on the car's computer. However, when I asked the mechanic at the shop, he told me it was not needed and that it wouldn't affect fuel economy.
      My question for experienced owners: Is the reset truly unnecessary? Could skipping it actually have a negative impact on my fuel economy or battery performance?

    3. Fuel Tank Capacity & Gauge Accuracy
      • What is the actual fuel tank capacity for a 2004 Prius?

      • How accurate is the fuel gauge? When it shows only one bar remaining, approximately how much fuel is usually left in the tank?

      • When do you typically refuel? Do you wait for the low fuel warning light, or fill up when there are 1-2 bars left?

      • My specific concern: I recently filled the tank and drove until only one bar was left. The trip meter showed about 230 miles (~370 km), and it took 27 liters to fill the tank again. This calculates to roughly 7.3 L/100km, which seems high. And because there has only one bar left,Does this mean my Prius can only go about 400 km on a full tank? Or is the gauge pessimistic, and I should keep driving until the warning light comes on?
    4. Very Loud AC Noise
      The air conditioning system makes a very loud buzzing/humming noise, but it still cools effectively. What is the most common cause for this? Does it require immediate repair or replacement, or is it a tolerable quirk for an older car?
    Any insights, shared experiences, or advice on any of these points would be incredibly helpful for a confused new owner like me. Thank you for taking the time to read this!
     
  2. rjparker

    rjparker Tu Humilde Sirviente

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    IMG_0322.jpeg

    The system's calculated fuel economy is a guess.

    Hybrid battery replacement requires no resets or configuration.

    You have bought a rather complex car. Try to find a shop that knows them.

    In theory (but not normally) the ac may become loud when low of refrigerant. But it might be the radiator fans which always run with the ac.

    Fuel tanks have a rubber inner liner (bladder) which makes the gauge unreliable when close to empty. Don't trust the gauge to be repeatable near empty. You may run out of gas.
     
  3. highmilesgarage

    highmilesgarage Active Member

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    the gauge is really a guesstimate, you can even make your ave fuel like "99.99" if you want to.. best method is calculate it manually, that is reset the trip meter and fill when it's almost empty and then calculate. It's normal for the AC to be that loud at that age, I'll be concerned if it's not making any noise and not cooling. If it's not cooling there might be a code for it that say low pressure on refrigerant, you can check the sight glass if there's refrigerant flowing.
     
    #3 highmilesgarage, Jan 26, 2026 at 9:08 AM
    Last edited: Jan 26, 2026 at 9:13 AM
  4. Felix1414

    Felix1414 New Member

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    So what can this car's onboard computer display screen help me with? It seems like I can only use it to view display information and basically can't make any useful settings? Or am I still not familiar enough with it?
     
  5. rjparker

    rjparker Tu Humilde Sirviente

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    Learn how to hypermile if you want to play games with your hybrid. Other drivers will hate you but you can be the captain of a rolling video game.

    Most of us just drive it, brake early when possible and are happy getting two or three times the mpg than the big suvs and trucks. I am sure I have saved $20k in gas with the v alone. It takes high mileage per year to get real savings considering everyone eventually buys one new hybrid hv battery or many used hv batteries.

    I keep up with traffic and ran 345,000 on my oem pads and rotors. Never changed an alternator or belt and like the full blast ac that iis possible when the engine is off at a traffic light.

    Gen2 engines are generally very solid unlike the later gen3s. Brake boosters have been known to fail and have no rebuilt options.

    Transmission problems are a thing of the past that were routine 35 years ago (Honda) but never considered in one of my four Toyota hybrids (two 2008s, a current Rav4 and Prius v). Original refrigerant as well.
     
    #5 rjparker, Jan 27, 2026 at 8:01 AM
    Last edited: Jan 27, 2026 at 3:02 PM
    Danno5060 likes this.
  6. Danno5060

    Danno5060 Active Member

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    I started out with a Gen 2 (2009), then got a Gen 3 (2011), then a Gen 4 Prime (2017 PHEV). The display on the Gen 3 was a little more helpful on that. You could see the effect of your braking and gas pedal a bit better. It also has buttons for changing some of the settings (PWR/Normal/ECO and an EV mode that did almost nothing on the Gen 3 regular models). I think that's the sort of thing you were looking for, but there's no magic setting there either. PWR/Normal/ECO mode seem to only alter the throttle response curve, just a little. EV mode is basically useless unless you have the Plug-in version (Prime in Gen 3). There's a bigger difference if you have a plug-in hybrid, which has a few miles of true EV range. If you didn't have the extra battery, there are so many exceptions (one of which is you're going more than about 17 MPH, another if the ICE engine isn't at full operating temperature...) that automatically kick you out of EV mode that it becomes useless.

    The only thing you can really adjust in the Gen 2 is the way you use the gas and brake pedal. When braking, when you can, use a lighter touch for longer. (You'll learn to look further ahead when coming up to traffic lights and start reacting to them earlier.) The Consumption screen should start racking up the green (what looks like turtles to me) icons. That's energy regenerated, which is put back into the battery and used to power the car at some point. Like all cars, when you mash the gas pedal, your fuel economy goes down. When you brake harder than just a little bit, you'll start to engage the friction brakes (the brake pads, discs, drums, and shoes that you're used to on regular cars. The extra energy isn't put into the battery to be used from these, just thrown away as heat. Of course, don't try to do this all the time. If you need to slam on the brakes, do it without hesitation.

    Of course, this is a perfect recipe to pissing off the people behind you. I look in the rear-view mirror to before doing any real hypermiling. I figure I'm not in anybody's real way when coming up to a stoplight, so I brake easier for longer. If I've got time, want to take it easy, and nobody is behind me, I try to ease into the gas pedal.

    One of the things you're fighting is the short commute distance. That engine has to reach full operating temperature before the computer will allow it to shut off the engine so you're not going to get the most out of that Prius.

    I typically refuel when I've got only 1-2 bars left. You really don't want to run a Prius dry.