2015 w unclogged egr pipe at 115K miles

Discussion in 'Gen 3 Prius Main Forum' started by pidginbil, Jan 28, 2026.

  1. Mendel Leisk

    Mendel Leisk MMX GEN III

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    Googled, interesting:


     
  2. bisco

    bisco cookie crumbler

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  3. mhdriver

    mhdriver Member

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    The ones that make it "easy" aren't the ones you want. All you need is a couple of hundred in equipment and you can have it to work on your other AC items. Like gauge and vaccum, line cutter, flare tool. The ones that make it easy charge a lot more and you don't have anywhere near as much flexibility. This ACiq unit has a 12 year warranty. I bought a no name for our house and it's been flawless, approaching 3 years. For a new house, I want a premium brand like ACiq.
     
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  4. ASRDogman

    ASRDogman Senior Member

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    Please include pictures on HOW you installed that in your Prius!!!!
    And WHY you did it!
    Since cars use the engine coolant to heat the car, a heat pump is useless in a car.


     
  5. mhdriver

    mhdriver Member

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    Not in the Prius, just comparing a DIY project, daunting to most people, like a Prius EGR/waterpump/thermostat service is to a newbie. In both cases, I had my doubts going in. Had problems with both, my wife told me I'd failed on both :). But worked my way through each of them alone with a bit of online help. All comes down to judgment of what you can and cannot do. Like I know not to even attempt to do a head gasket job by myself ... yet. That may change when I get my shop concrete in, and my car lift in place (later this year). I want to drive this Prius until the end of gas cars.
     
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  6. ChapmanF

    ChapmanF Senior Member

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    a prius prime has one
     
  7. ASRDogman

    ASRDogman Senior Member

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    I see.....
    With a lift, everything is easier...
    The difficult part for me on the head gasket was getting the bolts in quick enough for the timing cover.
    But it wasn't too bad.

     
  8. mhdriver

    mhdriver Member

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    You are 1000 times the mechanic I am, for sure. This last job stretched my mechanic skills to the limit, and I know that it was super simple. I'm gonna have to drive to Orlando to get a head gasket done if it happens anytime soon.
     
  9. rjparker

    rjparker Tu Humilde Sirviente

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    We had one diyer here that tore his engine down three times and never got it right. He finally changed the engine which, from a skills standpoint, was easier.
     
  10. Mendel Leisk

    Mendel Leisk MMX GEN III

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    The Repair Manual stipulates a VERY tight time limit for this, with the Toyota spec'd form-in-place gasket. I noticed Gasket Masters used an alternate, Permatex Ultra-Black IIRC, with a more leisurely cure time. Only downside I think, you need to let it cure for a day, say before adding oil, or at the least before running the engine.

    Full disclosure: just an arm-chair mechanic, never done a head gasket, hoping to never have to, but...
     
  11. Mendel Leisk

    Mendel Leisk MMX GEN III

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    Also regarding timing chain cover install: one brilliant, DIY YouTuber printed out the repair manual diagram of the bolt locations and torques, near full-scale, taped it to cardboard, punched holes at each bolt location and pushed the correct bolts through the holes, ready to go.
     

    Attached Files:

  12. ASRDogman

    ASRDogman Senior Member

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    I started with bicycles, and moved up....
    Having the proper tools is very important.

    Watch lot's of videos, read manuals. You'll get a lot different versions of doing something with the videos.
    A lot are a waste of time you can FF through. But you can always learn something.
     
  13. Mendel Leisk

    Mendel Leisk MMX GEN III

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    I took the install sequence pic from post #31, cut-and-pasted in the torque values (ft/lb). Handy as a reference in 8.5x11, and if you print it bigger, could service as the aforementioned "tape onto cardboard" and push the bolts into it".

    Addendum: updated the attachment, had missed torque value (19 lb/bt) on bolt 24 (in sequence).
     

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    #33 Mendel Leisk, Feb 18, 2026 at 3:03 PM
    Last edited: Feb 18, 2026 at 4:59 PM
  14. mhdriver

    mhdriver Member

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    I'm thinking that's what I'm going to do when the time comes. Easier for me to drive to Orlando and pick up an engine. I do thank you for telling me how I can insure I'm getting a real JDM.
     
  15. ASRDogman

    ASRDogman Senior Member

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    ??
    There's NO way to TRULY know you are getting a so called jdm motor. It's still a used motor of
    unknown mileage. Buyer beware.
     
  16. Mendel Leisk

    Mendel Leisk MMX GEN III

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    A bird in hand is worth two in the bush. With your engine you know it's history, compatibility. If I ever get to head gasket failure (which I doubt, considering the miles and care), I'll try pulling the head, armed with Toyota engine overhaul kit, and replacement head bolts.
     
  17. Eddie25

    Eddie25 Active Member

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    The updated Toyota head gasket has the same exact crappy coating that wears away on the originals. The update appears to be new crappy coating on the parts of the gasket that are not affected. Ideal fix (for me) is Toyota kit (for everything but the actual head gasket), with the Fel-Pro head gasket itself. In practice I guess it doesn't really matter that much since it's unlikely you'll get another 200k from it.
     
    #37 Eddie25, Feb 20, 2026 at 1:51 AM
    Last edited: Feb 20, 2026 at 1:56 AM
  18. Mendel Leisk

    Mendel Leisk MMX GEN III

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    The head gasket maybe gets a bad rap? Would a FelPro gasket fare any better, if it had been put in at factory. The engine is subjected to unforeseen overheating, due to the insufficiently tested EGR system. Anyway: even if you use the FelPro head gasket, I’d get the Toyota engine overhaul gasket kit, for the complete set of genuine Toyota gaskets.
     
  19. James Analytic

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    There is a write up somewhere on the net where someone used a Gen 2 AC system in their VW. Way detailed electrical engineering skill set being the person designed and build his own AC Compressor controller board along with the swap.

    Back to EGR Circuit, Intake Circuit and PCV Valve Circuit. A word to the wise; even if preaching to the choir, clean clean and always clean comes to mind like oil oil always oil. At least to me, better clean than not.