Inverter coolant pump: a cautionary tale

Discussion in 'Generation 1 Prius Discussion' started by Trombone, Apr 2, 2026 at 6:45 PM.

  1. Trombone

    Trombone Active Member

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    After two occurrences of DTC 3130 following 50-60-mile trips, I narrowed the problem down to the inverter coolant pump. There was very little, if any discernible turbulence in the coolant reservoir, a tell-tale sign of a problem. I ordered a new pump, G9020-47022 (without bracket, as the original can be re-used), last Tuesday, UPS delivered it on Wednesday, and the dealer service installed it today. (The fast delivery was due to my close proximity to the Parts Geek warehouse in NJ.)

    In addition to lack of turbulence in the reservoir, the inverter cover will feel very warm to the touch. This is not normal! See this link, especially Condition A and Repair Procedure A: https://www.underhoodservice.com/tech-tip-don-t-be-shocked-if-prius-owners-lose-their-cool/. Fortunately, the problem was addressed before the inverter/converter self-destructed, saving this owner a bunch of $$. The new pump cost $150, and labor added another $300 (job price--car was in the shop about two hours).

    Thankfully, new coolant pump is still available. The brand I got is Aisan (that's the spelling, not "Asian").

    So, folks, regularly check that reservoir, and avoid costly repairs!
     
    PrimeDan likes this.
  2. ChapmanF

    ChapmanF Senior Member

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    And both of those spellings are different from Aisin, the company that makes Toyota's pump. Are you sure yours says "Aisan"? :cautious:

    Edit: I noticed later that this is the Gen 1 forum. When I said "the company that makes Toyota's pump", I was thinking of the Gen 3 (and later) variable-speed engine and inverter coolant pumps.

    It turns out (see below) that Aisin and Aisan are both real Japanese companies that make auto parts, and maybe (for all I know) Aisan could have always been the one that made the gen 1 and maybe gen 2 single-speed inverter coolant pumps.
     
    #2 ChapmanF, Apr 2, 2026 at 8:48 PM
    Last edited: Apr 2, 2026 at 10:05 PM
  3. Trombone

    Trombone Active Member

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  4. ChapmanF

    ChapmanF Senior Member

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    Fascinating!

    What connection exists, if any, between the Japanese company Aisin that produces automotive parts as part of the Toyota group of companies, and a company Aisan that appears to also operate in the automotive component space?

    Gemini seems to believe (as most do here) that Aisin is the one that produces the electric engine pumps used on gen 3 and later (and, I think, also the variable-speed inverter coolant pumps used on those same models). Of course, Gemini might believe that because so many believe it here....

    I guess it's quite possible Aisan made the single-speed inverter coolant pumps for gen 1 and maybe gen 2....
     
    #4 ChapmanF, Apr 2, 2026 at 9:16 PM
    Last edited: Apr 2, 2026 at 9:27 PM
  5. Trombone

    Trombone Active Member

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    Well, it says "AISAN" on the box that the pump came in.There is no manufacturer mark on the actual pump itself. Outwardly, at least, the replacement looks identical to the OE pump. "A rose by any other name...."

    Speaking of W.S., the latest theory is that Shakespeare did not write those plays and poems; it was somebody else with the same name.
     
  6. Tombukt2

    Tombukt2 Senior Member

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    Asian was original parts Co this aisin mess is some modern shiet. 8 been waiting this convo .I don't wanna start it. Just finish it .I boxes of this crap from trd days .wen TRD was just a hole I wall rt next to AEM long before Honda they were working on Toyota's engine management. TRD was opened to first get ready for Paris Dakkar rally 83 roll up head light Celica sporting the newly designed Yamaha headed 2 valve Ge head design . I the veneable 4TGte w gear drive cams. Some of the old Toyota heads may know something about this many May not . oh well . Darren RJ and Jim worked they're at time I used to speak with RJ weekly.
     
  7. ChapmanF

    ChapmanF Senior Member

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    The Gemini link given in #4 might come closer to finishing it—not because Gemini is always right, but because Gemini does at least show up with some receipts, and those can be checked.

    Out of curiosity, where did you shop and find an "Aisan"-boxed gen 1 inverter cooling pump?
     
  8. Trombone

    Trombone Active Member

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    #8 Trombone, Apr 3, 2026 at 11:03 AM
    Last edited: Apr 3, 2026 at 11:18 AM
  9. ChapmanF

    ChapmanF Senior Member

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  10. Trombone

    Trombone Active Member

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    That's the very one!
     
  11. ronlewis

    ronlewis Active Member

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    Wouldn't that mean that WS did write those plays? Now I'm wondering if I read those plays or if it was another Ron Lewis. I don't remember much of them.
     
  12. Trombone

    Trombone Active Member

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    Better figure out who's been signing your checks!