Replacing radiator fan

Discussion in 'Gen 3 Prius Main Forum' started by Wrecit, Jul 21, 2026 at 9:46 PM.

  1. Wrecit

    Wrecit Active Member

    Joined:
    Jul 12, 2020
    187
    115
    0
    Location:
    Pittsburgh
    Vehicle:
    2001 Prius
    Model:
    I
    Because my wife’s car hates us this month we are replacing the radiator cooling fan. Watched a video and it’s fairly straight forward (for a third gen) but the guy does it without removing the bumper.

    question for the group, remove the bumper to get radiator out or keep bumper on and do everything from the top?
     
  2. BiomedO1

    BiomedO1 Senior Member

    Joined:
    Mar 27, 2021
    4,543
    2,391
    0
    Location:
    Left Coast
    Vehicle:
    2021 Prius Prime
    Model:
    LE
    The electric fans that I've replaced on Honda's and Toyota's, I do them from the top. I haven't done a gen3 Prius though. Usually just 4 - 10mm bolts. Have you run power directly to the fan to make sure it's the fan motor and not the controller or relay?

    Good Luck....
     
    CR94 likes this.
  3. Wrecit

    Wrecit Active Member

    Joined:
    Jul 12, 2020
    187
    115
    0
    Location:
    Pittsburgh
    Vehicle:
    2001 Prius
    Model:
    I
    the fan on the gen 3 doesn’t bolt on, the shroud encompasses the entire radiator so you need to pull the radiator along with the fan. Like everything else Gen 3 it’s next level stupid design
     
  4. Mendel Leisk

    Mendel Leisk MMX GEN III

    Joined:
    Oct 17, 2010
    61,464
    42,293
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    could have swore someone weighed in (@ChapmanF?), suggesting you supply power directly to the fan, to verify it's indeed the problem, not some switch/relay/wiring issue.
     
  5. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    28,662
    18,975
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    I think that was Biomed01 up in post #2. Though it does seem like something I would say....
     
    Mendel Leisk likes this.
  6. Mendel Leisk

    Mendel Leisk MMX GEN III

    Joined:
    Oct 17, 2010
    61,464
    42,293
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
  7. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    13,418
    5,417
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    While I'm all for sticking my hands deep down in there and blindly changing parts, but if you're doing a radiator on a car that hates you this month I'd want to expose and clean and inspect as much of the front end as possible in case you got other stuff that needs to be fixed. I'd also consider replacing your AC condenser at the same time if its beat up enough.
     
    #7 PriusCamper, Jul 22, 2026 at 2:35 PM
    Last edited: Jul 22, 2026 at 3:08 PM
  8. Wrecit

    Wrecit Active Member

    Joined:
    Jul 12, 2020
    187
    115
    0
    Location:
    Pittsburgh
    Vehicle:
    2001 Prius
    Model:
    I
    Camper your my wife’s favorite replier in general. Since you are agreeing with what she told me we were going to do you may be elevated even higher lol

    we removed the bumper and advice for anyone, get it the heck out of the way. Got everything out and back in in 3 hours with no bumper and didn’t need to even remove the air box or other things inside the engine bay. We did use standard ramps with wood planks to get clearance to get underneath for the passenger lower hose, everything else was from the top
     
    #8 Wrecit, Jul 22, 2026 at 2:40 PM
    Last edited: Jul 22, 2026 at 2:46 PM
    PriusCamper likes this.