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Self Tire Rotation Kinda Rusty

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by edthefox5, Sep 21, 2008.

  1. edthefox5

    edthefox5 Senior Member

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    Finally got around to doing tire rotation on my 07. It has 11K indicating and the tires still look pretty .Have run them at 44/40 since new. There wearing pretty good. See pic. But after hearing some threads concerning wheels sticking to hubs thought I'd go in and check myself. It was easy. A Sears 3 Ton jack slides right under the side rails. Up it goes onto jack stands.
    The lugs were really slammed on good from the fact. and had to breakout the 1/2 breaker bar. I'm glad I looked at this because I don't think I could have gotten the lugs off with the wrench that comes with the car.
    Found the wheel bearing castle nut pretty corroded and they use steel washers on the lugs which are starting to rust the wheels.Bad system.Both washers and the lug hole edges on all wheels are rusting. Its a garaged car and also has not seen much rain. The underside of the car is mint with no corrosion anywhrer so there's some galvanic action going on. They also don't use a dust cover over the wheel bearing nut. They use the wheel itself which I think is contributing to the advanced corrosion on the bearing castle nut. I think if you never touched that nut for 100k miles you would never be able to get it off. Owners of cars in the North beware. This is a corrosion issue here I think.Anyway I like doing the rotates myself as I get to inspect all tires for nails and clean the wheels inside & out real good and give the wheel area a looksee.
    As I do on all my cars I greased the lug bolts real good with 100 % Synthetic bearing grease.I also greased up the wheel bearing castle nut.I applied grease to the back edges of all lugs where they would contact the wheel.There's also a new spray product out thats excellent. Its a spray grease that repels water and stays where you spray it. Its made by the same peps that make PB Blaster only doesn't smell. I sprayed all nuts/bolts and suspension bearings in the front wheel area while I was in there.
     

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  2. personallyuneek

    personallyuneek Yankee fan in New England

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    I make a point of breaking the lugs with the tires on the ground. I find that they may need me to stand on the lug wrench, but they always break. then I jack up the side with the floor jack. Just a thought
     
  3. Patrick Wong

    Patrick Wong DIY Enthusiast

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  4. mrrobwood

    mrrobwood New Member

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  5. Patrick Wong

    Patrick Wong DIY Enthusiast

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    If you have an FJ Cruiser or something, then maybe the tightening torque might be 100 ft.-lb. Prius is 76 ft.-lb. See 7(g) of attached.
     

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  6. edthefox5

    edthefox5 Senior Member

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    Hi Patrick,
    I looked at your links and lots of horse hockey there I'm afraid.
    First of all I'm using high quality synthetic grease. No WD spray. Also I gotta tell you I've never seen anyone use a torque wrench on tire lugs before. Never ever in my 35 years of gear head joy. Its just not that critical. Only if you over tightened. If you don't know how to wrench with doing that you have no business doing that.You could spend all day at any tire store and hear hours of air impact wrench and never see a torque wrench. That how uncritical it is. Same at a Toyota dealer I bet. I loosened up the lugs while the tires were on the ground and they were way past 76 ft lbs tightened from the factory.
    Way way past it.They were put on by an impact gun at Toyo Japan without a care about foot lbs I'm afraid. I re-tightened them very tight back on but no where's near approaching what they were from the factory.I need to be able to get them off again. I'll check them again in a day or so and they will be right where I left them I'm sure.The car runs perfect.
    The point was the rust I found. Wire brushing everything as one link stated without lubricating would just excite rust formation.A year later of wire brushed raw lugs would be a rusted nightmare.
    And how lubrication over torques nuts is beyond me.Lubrication cannot tighten nuts..some yahoo has to sock them down incorrectly.
    Also one of the links you listed state there are 2 kinds of tire wheel mounts. One is taper lug nut and the other is pilot hub. Nope...there's one more. Prius has a third. The tire is aligned by the bolt placement itself. No taper just the the inner diameter of the lug bolt centers the wheel. Just sayin'.
     
  7. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Hi Ed,

    The tire stores in your locale apparently operate quite differently from the stores that I buy from. I usually buy tires from either America's Tire or Costco, at various physical locations within both chains in Silicon Valley, where I used to live, and currently in Orange County. In every case I have noted that the tire installer will use an air impact wrench just to loosely install the lug nuts, then will use a torque wrench to finish the job. In fact, at Costco one employee will use the torque wrench to tighten the lug nuts, followed by the supervisor who will walk around the car, checking the torque applied to the lug nuts at all four tires.

    The concern with lubricating the studs is that this will allow greater force to be applied (since friction between the stud and the lug nut is being reduced) than would be the case if the studs were dry. The concern with excessive torque being applied is that this may warp the hub. Also note that the torque spec for Prius (at 76 ft.-lb) is lower than may be the case for other automobiles that you are familiar with.

    Following is a Tirerack.com webpage on this particular issue:
    http://www.tirerack.com/wheels/tech/techpage.jsp?techid=107

    If you have access to an authoritative source that indicates lubricating studs or lug nuts is an appropriate activity, please provide it.

    Looking at your first photo, I see no rust on the studs. I understand your concern about not wanting the hub and wheel to stick together due to corrosion. However the amount of grease used in the fourth photo and the high temps potentially reached during friction brake operation (especially with a conventional automobile) may result in some grease spinning off the hub and ending up on the disc or the brake pads.

    I rotate tires at 5,000 mile intervals (~ four month intervals) and torque the lug nuts to 76 ft.-lb. As a result, the corrosion between the hub and wheel doesn't have an opportunity to cause a big problem. The amount of corrosion that I have seen is similar in magnitude to the corrosion in your photos.

    I recently had occasion to change one tire on an emergency basis for the 2004, when my wife hit debris on the highway and destroyed the RF tire. As you know, the factory-supplied wrench (stored in the black plastic tray above the spare tire) has a short arm on it, but I was able to easily loosen the lug nuts by standing on the end of the wrench.
     
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  8. edthefox5

    edthefox5 Senior Member

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    Ok :

    Superbolt Installation - Removal Instructions
    Cylinder Head Bolts: Replacing & Tightening
    Cookies Required
    http://www.rlrowan.com/PDF Information/Superbolt.pdf

    I especially like the one that states that a dry thread is just as bad as a lubed thread as it indicates that you have actually tightened much less than you think due to the friction between thread and bolt.
    But bottom line a little high quality grease on hub threads won't hurt anything. It will stop further corrosion. I will periodically check on nut tightness though. I did before and couldn't budge the factory lugs which had me worried as I knew I probably would not have gotten them off on the side of the highway in the middle of the night which is where I like to have all my flats. But bottom line is its just tire lugs for chris sakes. Relax, its not like I'm torquing down the heads on this bad boy:

    502 Crate Motors Custom Built For Street/Strip Applications

    Peace.
     
  9. kmarine

    kmarine New Member

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    you should tourque them if you overtighten you could warp your rotors
     
  10. ronhowell

    ronhowell Active Member

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    Ed, it is pretty obvious to me that you have never done any stress analysis on metal structures of any kind, otherwise you would never make the kind of remark like:
    "Also I gotta tell you I've never seen anyone use a torque wrench on tire lugs before. Never ever in my 35 years of gear head joy. Its just not that critical."

    Of course it is critical. Why else would all manufacturers quote a value for wheel-nut torque, or any other threaded nut for a critical part for that matter. Steel is elastic, and the point of avoiding over-torque is to prevent axial strain on the wheel bolt beyond its elastic limit, that creates a permanent set or stretching (ultimately breaking) of the bolt. It keeps the bolt within the elastic region following Hooke's law.

    It also allows a margin for the transient loads that all wheels are subject to, from scuffing curbs, road pot-holes, speed bumps etc.

    Patrick's advice makes sense, and is based on a rational analysis of what matters.
     
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  11. jayman

    jayman Senior Member

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    Holy s***, the hubs looked as if the car spent its entire life in a northern climate where the dump salt on the roads all winter long. Have to love humid air near the ocean

    I also apply grease to my lugnuts, and to the mating flange. I use Loctite Nickel Grade Anti Seize. I understand all the arguements about why this is a bad idea

    However, in my climate, after a couple of years it would be impossible to remove the lugnuts or the wheel. I've seen cars on the side of the road, with a flat tire, and the guy is kicking at the tire with all his strength, and it won't budge

    So the lesser of two evils is to lube the threads and mating surface. I've never had a problem with snapping nuts off

    Patrick: FJ Cruiser calls for 85 lb ft
     
  12. fgoodyear

    fgoodyear New Member

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    I go along with the anti-seize. I have used it on a few cars I have had with aluminum wheels. The aluminum wheel and the steel rotor will bond...... EVEN @ 5000 mi. rotation intervals mine have stuck some. Nothing wrong with using the anti-seize. The Prius is not as bad @ sticking as some other cars I have had. The Hyundai XG350L being one of them, the rear being the worst. Stuck in NYC @ night with a flat tire and the wheel stuck even with all the lugs off and on the ground... could have driven it home without lug nuts. Had to wedge a metal pipe between the spokes and the rotor to pry it loose. THAT'S when I started using the anti-seize. By all means use it, it works with no problems.;)
     
  13. jayman

    jayman Senior Member

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    Oh, I bet *that* was quite the adventure
     
  14. 2009Prius

    2009Prius A Wimpy DIYer

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    Could you share the specific anti-seize product you use? Thanks! :)
     
  15. jayman

    jayman Senior Member

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    I use Loctite Nickel Grade Anti Seize
     
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  16. edthefox5

    edthefox5 Senior Member

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    You obviously have not done any stress analysis of metal structures of any kind either sir....


    Bwahahahahahahahahahahahahahaa.....


    Oh wait...I bet you have!

    Hey buddy that Loc Tite Anti Seize is the shiznit. But, when I can't find it 100% Syn bearing grease will have to do.

    Beats not being able to get the wheel off in the middle of the night on the side of the road...no cell service...no gas station or store within miles. Oh and I ain't standing on the tire wrench to get the lug off either. Already have pins in my ankle from previous fractures thank you.

    Much todo for a post a year old huh?
     
  17. yardman 49

    yardman 49 Active Member

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    Another option would be to use a powdered graphite on the threads and nuts. Also liquid/graphite products should work.

    I seem to remember that years ago I used graphite for lug nuts. The benefit is that it stops the nuts from freezing on, but does not attract dust and dirt to it. It also won't run or get flung around if the wheels heat up.

    Best wishes,
     
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  18. lefat1

    lefat1 Fat Member

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    i think u guys need to eat your wheaties...u are guys right?
     
  19. jayman

    jayman Senior Member

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    Seriously, any salt around (Either in the air like Florida, or dumped on the roads up here in winter) and after a couple of years, that wheel is stuck to the hub. Especially an aluminum wheel.

    I'm a big guy and have really had to beat the s*** out of some wheels to get them off on other vehicles. I've seen guys use sledge hammers to try to pound the wheel off, it's that bad

    But a teeny little dab of Loctite Nickel Grade Anti Seize, and all is well
     
  20. jayman

    jayman Senior Member

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    Smirk, snicker

    Surprised me too. Until you have had a wheel STICK to the hub, you'd think it could never happen.

    The only thing better is the spare tire dangling under the rear of the vehicle, like on many minivans and pickups. Folks never attempt to take them off twice a year to check the spare tire pressure, so naturally when they finally need the spare, it's flatter than the tire they took off

    If they can even get the spare off. Any salt in the area, especially dumped on roads, and that crank thing for the spare tire is NOT going to work.

    Last summer, on the way to the hobby farm, an older person was on the side of the road with a Silverado pickup, a 2003. Flat rear tire. That spare tire crank was NOT working, seized up tight.

    We both tried wrenching on it, and sure enough if the crank rod didn't just snap off right at the head. I kept him company until the wrecker arrived, they probably had to cut the damn spare tire off