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12 volt batt adventure

Discussion in 'Gen 2 Prius Technical Discussion' started by statultra, Nov 18, 2007.

  1. statultra

    statultra uber-Senior Member

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    i started my prius other day to find out it barely had power to startup, i then turned on the screen to the check voltage on the acc mode teh battery had 11.9 but when the vehicle was turned on ( not ready mode ) battery went down to 9.9

    i was about to buy a 12 volt battery.

    so i decided to take apart the ground cable from the body and the positive lead, i discovered the ground wire, the portion that bolts on the body was corodded, this resulted in lower voltages, as soon as i wirebrushed and hooked it back up everything was back to normal.


    just a word of advice if any of you have 12v battery problems on older nhw20 prius check the ground cables
     
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  2. Inches

    Inches Member

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    Was the corrosion on the battery terminals themselves or elseware??
     
  3. hobbit

    hobbit Senior Member

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    You got corrosion that bad in an *'05*? How? My '04 battery area
    is pristine.
    .
    _H*
     
  4. icarus

    icarus Senior Member

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    <div class='quotetop'>QUOTE(hobbit @ Nov 18 2007, 09:14 PM) [snapback]541440[/snapback]</div>

    Salt air perhaps. Consider greasing the cable ends to keep the salt air away. (I see you are in Cape Corral Fla.

    Icarus

    <div class='quotetop'>QUOTE(hobbit @ Nov 18 2007, 09:14 PM) [snapback]541440[/snapback]</div>

    Salt air perhaps. Consider greasing the cable ends to keep the salt air away. (I see you are in Cape Corral Fla.

    Icarus
     
  5. jayman

    jayman Senior Member

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    Every fall I back off and tighten again the bolt that holds the battery ground wire to the unitbody. If you drive in an area with road salt, or live near salt water, don't be surprised if ground points start to corrode on their own

    Even if the battery posts look clean, the body ground bolts may have heavy corrosion. It helps if you can reach behind that area and spray an anticorrosion product like LPS 3 or Fluid Film. Sometimes the only way to get the waxy fluid is to remove the bolt, liberally spray the product into the hole, and then put the bolt back on.

    Around 10 years ago, the '84 Ford F-150 at my hobby farm I use as a plow and work truck, started to cranky VERY slowly. Tried a new battery, nadda. New starter and starter cable, nada. New starter solenoid, zip. I then decided to replace the battery cables

    The negative cable on the 302 is attached to the engine block. When I tried to remove the bolt, it snapped right off, it was corroded almost all the way through. Had to drill out and tap for a new bolt. No more sluggish cranking
     
  6. statultra

    statultra uber-Senior Member

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    the corrosion was on the part where the ground wire bolts on the body

    this was salvaged, so i just had the wires disconnected completely, so i guess it would rust? the rust isnt really bad, its just like a light coat on top of the connector that the bolts go thruogh
     
  7. efusco

    efusco Moderator Emeritus
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    FWIW, when I changed my battery last month that body bolt showed no signs of corrosion at all...it was clean and shiny like new...the entire area was for that matter.
     
  8. statultra

    statultra uber-Senior Member

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    well u know part of the reason i think was the bolt was not tight, so it kinda arced probably corodding it.

    it was a salvage car so when i got it i had to pull battery out and trickle charge while i worked on it
     
  9. richard schumacher

    richard schumacher shortbus driver

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    Salvaged from a flood, maybe. Good luck with it.
     
  10. DGH

    DGH Thread Terminator

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    A bit of dielectric silicone compound, on the battery terminals and hardware, is a good thing.
     
  11. FL_Prius_Driver

    FL_Prius_Driver Senior Member

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    Strange as it may seem, salt corrosion in FL has been much less than what I experienced in Virgina Beach. It turns out that the stronger winds of the northeast stir up and spread the salt air to a much greater degree than the usually very calm conditions of the FL seacoast.

    Also keep in mind that a loose battery connection/dissimilar metals is a corrosion magnet. Once started, the oxides propagate so that over time a battery connection either stays nice or gets ugly in a hurry.
     
  12. statultra

    statultra uber-Senior Member

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    btw its not flood salvage, i believe its the lack of contact witht hte body that caused corrosion
     
  13. jayman

    jayman Senior Member

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    <div class='quotetop'>QUOTE(statultra @ Nov 22 2007, 09:55 PM) [snapback]543066[/snapback]</div>
    Yes, I have seen the same phenomenon in Motor Control Centers that have loose bus bar ties and bolts. Even very minute arcing - invisible to the naked eye - can cause dramatic corrosion events around the contact area

    In the industrial setting, the best way to find loose bolts/ties is to use a FLIR camera. The loose connection is usually 5-15 degrees warmer than the rest of the bus bar.
     
  14. rigormortis

    rigormortis Active Member

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    has anyone had any luck on getting the starting battery replaced or repaired under the standard warranty or extended warranties ?

    my cars been reporting 10 volts a lot on acc/ig on and 14 volts on ready
    and i have an appointment with a prius specialist next week

    07 prius, touring, 20k miles
     
  15. jayman

    jayman Senior Member

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    <div class='quotetop'>QUOTE(rigormortis @ Nov 23 2007, 02:09 PM) [snapback]543290[/snapback]</div>
    Well, they will try to do a load test on the aux battery. If it fails, they will charge the battery and then retest it. Depending on the results, they may or may not replace the battery

    I use VDC Battery Minder's on all my equipment now, and they really do make a difference in how the battery performs. Not sure if it's worth +$60 to you, I have 3 of the older models - purchased at auction for a good price - and 2 of the new ones.

    It really isn't a "starting" battery as it's only function is to close a few relays, run the coolant transfer pump, and brake boost pump. The other things run off 12 vdc are the wipers, headlights and tailights, HVAC blower motor, radio, and electric defrost.

    The ICE is started with the 208 vdc NiMH battery. The A/C compressor is run of high voltage too.
     
  16. rigormortis

    rigormortis Active Member

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    ive had to be jumped at least once and another time came pretty close to being stranded just for leaving a couple lights on for 20 or so minutes


    and the red flag comes up with no messages a lot

    and the window run slowly when the ice isnt running so im gunna try
    my luck and see if i can get a free battery
     
  17. rigormortis

    rigormortis Active Member

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    so i took my 2007 prius with 20,000 miles to the dealer and
    complained about the low battery voltage, the mfd was reporting 10.9
    volts, and the windows would be slow going up and down when the
    car was not in ready mode, well anyway you could just tell it wasn't
    a good battery.

    and the dealer gave me a new battery for free of charge and even a free business card giving me a free detail, it took about 3 hours for them to
    diagnose the battery and get a new one

    the prius specialist gave me a hard time about the diagnostic codes in the mfd, no one at toyota seems to want to tell me what those codes mean
    and tell me to stay away from internet sites because i might lose my climate control system or a nav, if i had one. heh

    i think i might be getting an occasional time out when talking to the amplifier/radio because once in a blue moon, like twice since ive owned this car, it has forgotten the radio presets but not the clock

    the only things i lost as a result of the 12v being disconnected it seems was the back up beep is back, average mpg and trip meters. i was
    really worried about losing my phone book, but the phone book survives
    the battery being disconnected, which is cool
     
  18. nagrath

    nagrath Member

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    the mfd was reporting 10.9
    volts

    What am I missing? I have a 2005--how can I see the voltage on the MFD?
    Wondering if my battery is going.

    Thanks,
    John
     
  19. richard schumacher

    richard schumacher shortbus driver

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  20. nagrath

    nagrath Member

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    Where is that ground bolt? I'm having possible 12v battery problems with my 2005 and I'd like to check it. Also,how do you get voltage readings off the MFD - does that require a hack?

    John