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2002 transaxle noise diagnosis

Discussion in 'Generation 1 Prius Discussion' started by joetho, Jan 28, 2010.

  1. joetho

    joetho Junior Member

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    2002 transaxle noise question/diagnosis

    My 2002 Prius needed tires about 10,000 miles ago and I knew that. The rear ones were kind of scalloped and started making a wierd hum and I replaced em and rotated front to back. Hum went away.

    Now I have fairly new tires on the front, and the ones in back aren't new but aren't bad.

    There is a hum in the front that just didn't seem like road noise.

    I replaced the old trans fluid with Toyota ATF WS fluid, cleaned the pan etc. The old fluid wasn't too bad looking and there was not all that much sludge. I bought this Prius at 180,000 and it is currently at 216,000. It had been very well maintained but I know enough to be aggressive with trans fluid changing.

    The hum is still there, seems to be in front, but get this: -at highway speed, the hum is certainly noticeable, but changes when I swerve a little or go around a curve. This would indicate to me either a tire, or maybe a wheel bearing, maaayyyybe a halfshaft (don't even know if my Prius has halfshafts, <G>), but if the transaxle motor windings (?) are humming prior to failure, the hum seems unlikely to react this way to curves and gentle swerves.

    The only engine code is the cat converter, and I have thought about just cutting the cat convertor out and replacing it with a straight pipe to the muffler. But that is a whole 'nuther thread!

    Any thoughts?

    -Joe
     
  2. joetho

    joetho Junior Member

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    I can't decide if I should worry or not. Is there anything else I can do? I suppose I could put new tires on again and see if it goes away. I really hope my transaxle lasts forever but I know it's just a mechanical device so after 216,000 miles I shouldn't be surprised...
     
  3. bwilson4web

    bwilson4web BMW i3 and Model 3

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    The death hum of a transaxle doesn't care if you are going left or right, powered or not. That it changes with your driving suggests wheel alignment or mechanical part. The death hum varies directly with the speed and is associated with higher transaxle temperatures.

    Do you feel comfortable using a VOM to measure the voltage from the transaxle temperature leads?

    Have you had a 4-wheel alignment check done? Perhaps you might post the numbers? Detecting scalloped tires early can save putting on another pair and getting bad results. Scalloped tires easily cause a hum.

    I'm using EZ-SHIM for my rear wheels and got the camber correction bolt to make my front right tire caster closer to neutral (my preference.)

    Bob Wilson
     
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  4. joetho

    joetho Junior Member

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    Thanks Bob,

    I am very comfortable measuring voltage. I have done it before with needles through the insulation then a little silicone over the hole when I'm done. But I don't know where these sensors are on the transaxle, or what the normal voltage is. I will look for info about that.

    I would feel a whole lot better to know that the temps were normal or at least within limits.

    Thanks, Joe
     
  5. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Not a problem!

    I've got the maintenance manuals at the house and can look the connectors. Then I'll measure them on my NHW11, document the procedure and you should be able to replicate the result.

    Bob Wilson
     
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  6. orange4boy

    orange4boy Member

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    I have a similar hum at low speeds. ( I think at high too. I'll check) I replaced my transaxle with a low mileage one (15,000 ish) after the last owner let it run dry from a slow leak. While I had it out I looked at the inboard CV joints and found wear depressions in one and not the other. My maintenance records showed a drivers side replacement at some point and they used a rebuilt unit. I can tell because the replacement is rusty from being sandblasted whereas the original is still painted and nice looking. I bet it's that CV joint.

    Worn CV joints can make that noise and yours sounds exactly like mine. Gets louder/quieter when you turn slightly. It freaked me out at first because I thought it might be the new tranny, but my temperatures are fine.

    I wouldn't worry too much.
     
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  7. tochatihu

    tochatihu Senior Member

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    Good info from orange4boy. Joe, have you given the CV boots careful inspection?
     
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  8. joetho

    joetho Junior Member

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    I looked at both cv boots on the wheels, but not the inside ones. In my experience, the inner boots last soooo much longer than the outer ones, and when the outer boots fail, the usual response is to replace the entire half-shaft.

    Wheel bearings are on the short list, but after an hour or so at highway speeds, all 4 wheel hubs feel the same temperature to my hand. I know, an inaccurate cowboy test for wheel bearings, but I have used that cowboy test before with good results.

    Next: lift it up and give those halfshafts a good shake. Then find an empty parkinglot and give them the hard turn test and see if I feel anything wacky.

    And I am still planning to check the transaxle temps as soon as I can find the info. And if I can't find any info, I will poke around and just guess which sensors they are, and measure the warmed-up voltage from them. Even if I don't know the normal reading, if one is way higher than the other, why, that would be a bad sign, no?

    You guys are the best!
     
  9. bwilson4web

    bwilson4web BMW i3 and Model 3

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    I believe the signals you want are on the HVC ECU located under the passenger side, firewall-floor area:

    • GMTG(MG1) - pin 8, connector H10, green-white stripe
    • GMT(MG1) - pin 1, connector H10, brown-red stripe
    • MMTG(MG2) - pin 9, connector H10, red-white stripe
    • MMT(MG2) - pin 2, connector H10, gray
    The H10 connector:

    • latch side row - 1,2,3,4,5,key,6,7
    • middle row - 8,9,10,11,12,13,14,15
    • bottom row - 16,17,key,18,19,20,21,22
    I don't have the voltage-to-temp calibration data but generally speaking, the resistance and apparent voltage goes down as the units warm-up. It may use the ICE coolant curve:
    [​IMG]
    (thanks to Hobbit who made this plot)

    What you want is:

    • ICE temp > MG1 temp > MG2 temp
    Historically, MG2 fails with a stator short. Over time, MG2 gets hotter and hotter and eventually the HVC ECU throws a code. But swapping the transaxle, other than being one heavy SOB, can be handled fairly straight forward ... thanks to OrangeBoy's photos.

    Bob Wilson
     
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  10. orange4boy

    orange4boy Member

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    I tried, after the fact to, see if I could feel any play in the inboard CV but I couldn't. Mine wore a small indentation in the outer housing which, I presume the bearings ride in and out of, creating a hum when you drive.

    I priced that half shaft from Toyota... sit down... $560. Your results may vary. Rebuilt or salvage is a much cheaper option. It is pretty easy to get to and replace just the inboard CV if you can get one on it's own. I can help talk you through it if you determine that's the issue.

    The wheel bearings have a howl to them that resonates through the whole car when it gets bad.

    The outer wheel bearing is relatively easy to get to AFAIK. That, I have not done yet on this particular car.
     
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  11. joetho

    joetho Junior Member

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    wow- the price for halfshafts from O'reilly's is around $80 or so after the core return.

    I am wondering if it is a wheel bearing instead. How can I tell which noise is which?
     
  12. joetho

    joetho Junior Member

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    ok, I replace everything from the antenna down, and see if the noise goes away.

    Any OTHER ideas?
     
  13. joetho

    joetho Junior Member

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    I think it is a wheel bearing, although I have NEVER had a wheel bearing do this, and I have been driving the s*** out of frontwheel drive cars for years. CV joints, yes; bearings, no.

    And every cv problem has been easily confirmable with a tight circle in a parking lot. This odd hum with my Prius does absolutely nothing different with that parkinglot test, which gives me the idea that the CV joints might be (probably are) fine.

    I am considering buying a new bearing/hub assembly for the side I suspect (drivers side) and then just a bearing for the other side, and remove/re-press it into the old hub assembly from the driver's side. That way I can replace the driver's side quick and easy, and swap bearings at my leisure so I'll be ready to do the same trick on the passenger side.

    I guess I will check back here again in a few days and see if this still sounds like an OK idea.

    -Thanks in advance,

    -You're welcome, Mister "Only Reader",

    -Joe
     
  14. orange4boy

    orange4boy Member

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    I have a similar problem with my Previa. There is a loud hum from the rear of the van that I can't seem to figure out.

    Sometimes you just have to start taking things apart to find the problem.

    Hopefully it's a wheel bearing in both our cases.
     
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  15. jk450

    jk450 New Member

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    Don't worry about measuring the temp sensor. It's a waste of time unless you can do automated data recording. The sensor will cool by the time you stop and set up your measurement. And good measurements do not necessarily mean a healthy transaxle. Many transaxles fail without setting a temp code.

    Does the noise increase when you brake hard from, say, 30 MPH? Try a quiet street for this.
     
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  16. joetho

    joetho Junior Member

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    Hmmm, it doesn't seem to vary as much with braking as it does with swerving.

    For example, if I am going 35-40mph and make a pronounced turn the the right, say, around a highway cloverleaf, thie sound is very pronounced and seems to increase with loading the left front wheel. The same move (but to the left) seems to reduce the sound.

    I will have to experiment some with the hard braking question- but I haven't noticed any and I think I would have.

    -Joe
     
  17. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Hi Joe,

    It sounds like the bearing has failed. However, I believe that the hub assemblies cannot be swapped from one side to the other. So it would be better for you to purchase just the two bearings - or else purchase two bearing/hub assemblies, one for each side.

    If you are not equipped at home to press out the old bearing, have a local machine shop do that for you. Good luck.
     
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  18. jk450

    jk450 New Member

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    If the noise increases during hard braking, it may be a failing transaxle motor. This can be confirmed with a stethoscope with the vehicle on a shop lift.

    But do keep in mind that no one here can diagnose the root cause. The issue will have to be diagnosed by listening to the noise.
     
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  19. joetho

    joetho Junior Member

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    post script:

    I pulled the brake off and cut little lines around the axlenut dent, using a small cutoff wheel on a dremel tool. Then driving a filed-down screwdriver in there popped it right out and the nut came off easily with no damage whatsoever. I suppose I could have re-used it but a new one was about $6 from the toyota dealer.

    Disconnected battery before I took the brake off. Pressed it down a bit with a c-clamp and put new pads on while I had it off- the inboard one had come apart a little and was pretty super thin.

    Anyway, I rented a hub puller to get the thing off, and took the whole mess to a machine shop. They pressed out the old bearing and put the new one in for me, charging $42 to do that.

    Then I put the other set of pads on the other brake.

    Problem solved. Noise gone. Yaaaaay!

    oh yeah- cause of noise in the oem sealed bearing? I took it apart, found hardly any grease, and 200+k miles had worn a little groove in the race.
     
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