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Brake light melting

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by efred500, Nov 17, 2004.

  1. efred500

    efred500 New Member

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    Just took my Prius to the dealership for a problem that I have not seen listed on the forum.
    The brake housing on both brake lights has melted due to what looks to be a heat related problem. It is the multi segment brake unit of the tall light that has melted. The driver side is worst than the passenger side, but both sides show the problem. I believe that the brake light assy. is an LED device, so the problem is elsewhere.
    Is is possible that the heat from the amber signal light in conjunction with the red running light could create this problem? Both are regular incandescent lights.
    The dealer has not seen this problem before and cannot offer an explanation as to the cause. They have ordered both tail light assys. to be replaced.
    Has anybody experienced the same problem?

    Thanks,

    Eugene
     
  2. tochatihu

    tochatihu Senior Member

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    See post # 21229 et seq. at yahoo Prius-2G group.
     
  3. jchu

    jchu New Member

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    For those of us who are monogomous and don't flirt with Yahoo could someone crosspost the above mention post #21229
     
  4. TonyPSchaefer

    TonyPSchaefer Your Friendly Moderator
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    <div class='quotetop'>QUOTE(tochatihu\";p=\"51125)</div>
    For those of us not familiar with the Y! groups but interested in the rear-ends of our cars melting, can you provide a link or clippings or something?
     
  5. tochatihu

    tochatihu Senior Member

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    It's just as well, as I offerred not the best msg #. Here is the sequence that seems relavent. Nothing new in topic has been posted since 25 Oct.

    Message 21204

    From: "leoj_ruhtra" <joel_REITZ@b...>
    Date: Sat Oct 23, 2004 1:41 pm
    Subject: Brake Light Deformation

    Has anyone else noticed deformed brake lights?
    I have seen at least 2 '04 Prius with this problem.
    Toyota said they have not heard of this from anyone.

    I suspect that nobody has noticed, yet.

    Look at the black plastic frame behind the clear
    lens for the brake lights. This frame is the
    top set on each side in the back and contains 8 LEDs.
    I would be interested to know how many people also have
    this problem. Mine is deformed enough to obscure
    several LEDs, a potential safety issue.
    As I am in Portland Oregon, I would think this would be
    a bigger problem in warmer climates. Mine deformed
    on a 95 degree day.

    See the photos posted on this group under:
    photos/miscellaneus/brake light deformation

    Joel

    ++++++++++++

    Message 21208

    From: "texasaltima" <texasaltima@y...>
    Date: Sat Oct 23, 2004 3:05 pm
    Subject: Re: Brake Light Deformation

    This is definetly covered by your Toyota Warranty. I would love to
    hear what your dealership has to say about it. I think we should
    contact toyota and ask them about this problem, maybe even send them
    some of your pictures. I am worried because I live in Texas and if
    your deform in a 95 degree day, I wonder how mine could be affected.
    I wonder what type of plastic they use for the black sections. I
    wouldn't be surprise if the chrome reflectors actually are the ones
    responsible for melting the plastic. I bet the light from the sun was
    reflected into the plastic, raising its temperature to the melting
    point.

    +++++++++++++

    Message 21277

    From: "leoj_ruhtra" <joel_REITZ@b...>
    Date: Mon Oct 25, 2004 11:00 am
    Subject: Re: Brake Light Deformation

    I am thinking that Toyota changed the plastic content.
    My VIN is under 100000, delivered in October '04.
    With the feedback, I will ask for a replacment.
    I didn't want to do that if they had not fixed the
    problem.

    BTW, my car simply sat in my driveway facing north
    and uphill for one day (I usually park it in the
    opposite orientation). I have seen one other Prius
    at the local grocery store with similar deformation,
    so I know it is not an isolated case.

    Joel
     
  6. HTMLSpinnr

    HTMLSpinnr Super Moderator
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    Wow - I'm going to have to take a peek at my tail-lenses today. Out here in PHX, I can imagine things get VERY hot which could easily cause this problem if I've got an affected assembly.
     
  7. HTMLSpinnr

    HTMLSpinnr Super Moderator
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    Sure enough, my right rear is starting to deform in the middle row of segments. A few really hot days here in AZ and it will probably worsen. I'll mention this to my dealer next time I'm in.
     
  8. TucsonPrius

    TucsonPrius Member

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    I just checked my today, and yep, they are melting and deforming. I'll wait for a while before seeing about getting them replaced under warranty; Toyota may change the type of plastic, and no sense getting them replaced twice.

    Thanks,
    Shawn
     
  9. peart75

    peart75 New Member

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    can someoen post a picture so i know what to look for? i looked at mine and didn't see anything out of the norm.

    thanks,
    -drew
     
  10. CHART

    CHART Member

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    Hmmm. Mine look fine. I had the youngest CHARTLet press the brakes for me to make sure I was looking in the right place (Probably not really smart as I have red light dancing in my eyes now...) Other than two vertical LEDs out (black) in each section, which seems normal as it is in the same place in each section, mine seem fine.
     
  11. jchu

    jchu New Member

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    ACK!!! Just looked at mine they are melting too. Not so bad that I am going to do anything about it until something else comes up but definitely there.

    Peart75:
    No picture but the part that is melting is the black baffle that separates each of the individual 'cells' of the brake light. Should be about 1/8 of an inch thick from leading edge all the way back to the silver reflector with nice sharp right angles as well. Instead it is bubbling up in places. Actually, I would not have noticed it if there hadn't been posts here and then actually comparing the left and right sides. Obviously, they should be mirror images of each other but they weren't!
     
  12. petteri

    petteri New Member

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    Is this a problem with the light housing itself or a switch that lies outside the light? I am considering ordering a "new" rear light from Europe so I can have a "rear" fog light. Now, I'm thinking twice about this. I don't want to install the new light and have it melt away. Anyone have any more specific info on this? Is related to the latest recall (the one that is so far only official in Japan? Thanks!
     
  13. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    i believe that Toyota is getting ready to issue a recall on the stoplight problem. apparently it affects 550,000 vehicles so other makes and models are affected
     
  14. pjm877

    pjm877 Member

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    <div class='quotetop'>QUOTE(DaveinOlyWA\";p=\"53105)</div>
    Nope: The brake lights in the vehicles, manufactured between January 1999 and August this year, could fail to work due to faulty switches

    Must be the sw on the break pedal.

    Taking car in Monday for other things.. hope they can do this update then..
     
  15. HTMLSpinnr

    HTMLSpinnr Super Moderator
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    I'll see if I can't grab a picture of this tomorrow.
     
  16. HTMLSpinnr

    HTMLSpinnr Super Moderator
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    Here's a pic of mine starting to melt. I'm sure one more AZ summer will make this much worse on both sides. Only including right rear for now since it's the worse of the two. Note the black "fins" are starting to droop.
     
  17. cybele

    cybele New Member

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    Wow!

    I guess until I take mine in next month for an oil change I'll try not to use the brakes.

    I'll check mine tomorrow morning (when it's light out). If I can get another photo of it, I'll post it, too.
     
  18. HTMLSpinnr

    HTMLSpinnr Super Moderator
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    Fortunately LED's don't produce significant heat, so I doubt this is caused by the light themselves, but rather from environmental conditions, such as direct sunlight on black plastic, etc.
     
  19. efusco

    efusco Moderator Emeritus
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    Felt compelled to check mine with all this angst out there. I think they're fine. Took a little bit easier to see photo (you really need a polarizer to cut the reflection).

    [​IMG]
     
  20. DanMan32

    DanMan32 Senior Member

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    Maybe its my monitor not being bright enough and showing enough detail, but I fail to see a problem.

    I checked mine, and as noted, only saw one vertical segment dark but symetrical to the other one.

    Saw cyan squares after that!