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Does regen acutally work to help increase range?

Discussion in 'EV (Electric Vehicle) Discussion' started by TheForce, Jul 20, 2010.

  1. TheForce

    TheForce Stop War! Lets Rave! Make Love!

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    So I have been watching Jack Rickard's shows and his most recent ones covered the topic of regen and does it actually work? You can watch them here Electric 1957 Porsche 356 Speedster EV

    He came up the the conclusion that not only does regen not work it actually hurts.

    So that got me thinking that I have seen regen supposedly working in the Prius and I thought it worked. At lest I could see the Ah increase a small amount. I just never measured it to see if it really does help.

    Well today I tried an A B A test.

    Now the course I ran was 2 miles in length and included 7 stops and all right hand turns. The speed varied from 25MPH to no more than 35MPH. I ran the course 3 times for each A B A test. The elevation change was some what small mostly flat with only a few hills if you could call them that.

    I limited my AMP draw on acceleration to about 50A and my regen to about 60A. I did my best to replicate the acceleration and deceleration each time around while keeping the same speed on all parts of the course.

    Since you cannot disable regen in the Prius the only way to not use regen is to shift to neutral before you take your foot off the pedal.

    The first test was with regen. I started out at 16.50Ah and finished with 12.17Ah for a total Ah use of 4.33Ah. Thats .721Ah per mile.

    The second test was with regen disabled by shifting to neutral when I took my foot off the accelerator. I finished with 6.20Ah for a total Ah use of 5.97Ah. Thats .995Ah per mile.

    The third test was with regen again. I finished with 1.76Ah remaining for a total Ah use of 4.44Ah. Thats .74Ah per mile.

    The CAN-View is what I use to monitor the Ah usage and according to it I have about 15.50Ah in the Hymotion battery I can use.

    Now if I done my math right that means with regen I can go about 21 miles in EV mode on that course. If I did not have regen I could only go about 15 miles on that same course.

    The engine did not come on at all during this test and I think my A B A test was accurate since I ended up with about the same numbers on the A A sides.

    Is my testing and math correct? Do you see anything wrong with my test?

    I think I will preform my A B A test again only start with no regen first and see what happens. Hopefully I will have enough energy in the battery to complete the test.

    I have sent my results to Jack to see what if anything he says about it.
     
  2. bisco

    bisco cookie crumbler

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    looks right to me.:)
     
  3. daniel

    daniel Cat Lovers Against the Bomb

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    This is not correct. Every experienced Prius driver knows that you can prevent regen by putting a light pressure on the go pedal.

    The answer to the question in the thread title is complicated: Yes and No!:

    Regen recaptures some kinetic energy and stores it back in the battery, which obviously increases range. But any braking involves energy loss, which decreases range.

    Putting the Prius in Neutral (a very dangerous thing to do!!!) will prevent unwanted regen, but will also prevent wanted regen. I.e., when you NEED to slow down, you WANT regen. But when you can get by with coasting to a stop, you do not want any braking, regen or friction.

    Therefore, regen on the go pedal, which introduces regen when it would be better to coast, will hurt your range; but regen used INSTEAD of friction braking, when you MUST slow down, will increase your range compared to slowing with friction braking. On downhills, when you must apply braking to stay within the desired speed, regen will increase your range compared to the use of friction braking. Likewise when you must come to a stop in a shorter distance than coasting would do. But having the car apply regen when coasting would be adequate will cut your range.

    So as a generalization, regen on the go pedal probably reduces range, while regen on the brake pedal probably increases range. Hypermilers know this when they "feather" the go pedal to achieve coasting without regen.
     
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  4. TheForce

    TheForce Stop War! Lets Rave! Make Love!

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    Thanks Daniel. I agree with you.

    I dont know if you watched any of Jacks videos or seen his blog but Jask was saying that regen actually decreased range on his two cars. He did better using friction brakes and no regen at all. Meaning that having regen is worse than having no regen.

    Jack is doing some more tests he thinks he found a problem with his tests. The meter he was using may have been auto correcting or something which would fudge up the data. Dont remember the details and I'm too lazy at the moment to watch the video again.
     
  5. Flaninacupboard

    Flaninacupboard Senior Member

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    Interesting way to generate traffic for his site (along with claiming a BMS is completely unneccesary because LiFePO4 is "self balancing"!) but factually incorrect.
     
  6. daniel

    daniel Cat Lovers Against the Bomb

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    I have not watched the video, or even gone to the web site. But it is obvious that regen implemented EXCLUSIVELY on the brake pedal would not reduce range. Regen implemented on the go pedal could easily give you braking when you don't want braking, and unwanted braking could reduce range. This is one reason I advocate regen ON THE BRAKE PEDAL ONLY, and never on the go pedal. Allan disabled regen on his Zenn (which he no longer owns) for just this reason. The very light regen on the go pedal of the Prius probably does not hurt mpg much, but it would be better to get rid of it and use the regen on the brake pedal only.

    And of course no battery is "self-balancing," though both my LiFePO4 battery packs came with chargers that integrate a BMS into the charger.
     
  7. Rokeby

    Rokeby Member

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    I've watched the videos and my first comment is they desperately need
    to find an editor. The videos could easily be cut in half and increase
    their content ratio by 100% Maybe Count DaMonay can help. :rolleyes:

    I'm not competent to comment on the purely electrical elements and
    calculations, especially when carried out to 4 decimal places.

    That said, I think there was some experimental design errors or
    misunderstandings in the original 356e tests that has lead to this
    brouhaha.

    As I understand it, three conditions were tested with the 356e:

    1. Brake pedal regen only
    Brake pedal - deceleration by regen and friction brakes
    No pedals - freewheeling ( I'm not saying "glide" as it has Prius-specific
    meaning and includes a small power draw on the HV battery.)
    Accelerator - acceleration only.

    2. Max regen
    Brake pedal - deceleration by "aggressive" regen and friction brakes
    No Pedals - constant "aggressive" deceleration by regen
    Accelererator - acceleration only

    3. No regen
    Brake pedal - deceleration by friction braking only
    No pedals - freewheeling
    Accelerator - acceleration only

    The perceived problem came up when the figures suggested that the
    car used less power over the 47.6 mi. course for the second condition
    over the first, and the third case - no regen whatsoever - over the
    second.
    Overall conclusion: regen in an EV offers no energy savings/efficiencies.

    In condition 1 there is freewheeling and some regen via the brakes.
    In condition 2 there is no freewheeling and a lot of regen.
    In condition 3 the is a lot of freewheeling and no regen.

    My observation is that condition 2 is not about regen at all. It is about
    essentially constant deceleration at all times except when the
    accelerator is depressed. It would be like driving with a dragging brake
    shoe. You would have to accelerate -- that is use power -- to maintain
    speed when you would otherwise be freewheeling.

    To me, this is not a surprising experimental result.
    It would also be less efficient to drive around dragging a 200 lb. anvil behind.

    I do not yet understand why condition 3 -- no regen -- looks more
    efficient that condition 1 -- some regen.

    I suspect that, as is noted later in the series, it has to do the nature of
    the road course driven, having to do with stops/starts, topography, and
    ratio of city vs. country, regen "friendly" vs. "unfriendly" driving.

    As a wannabe EV owner, I am keenly interested in how EV operation
    interfaces with real world driving, so I find all this more than just
    entertaining.

    I'm looking forward to final resolution of this matter... even though it
    may have more to do with electrical complexities/inconsistencies than
    purely physical considerations - as in Newtonian physics - of how things
    "work" out on the road in the real world.

    Am I missing something in all this? :noidea:
     
  8. Flaninacupboard

    Flaninacupboard Senior Member

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    I also suspect the driver, on the "full regen" test kept the throttle up to the lights, and then slammed on the brakes, thinking "i'll get the most regen!"

    I've seen people make similar comments, where they are excited about braking because of the regen. we all know this is a fallacy, and that no braking at all is better than regen braking.

    To validate the experiment you'd need a repeatable trip, with exact controls on the level of acceleration and deceleration. and it would prove that regen braking is better than not, but that driver behaviour CAN negate the benefits.
     
  9. daniel

    daniel Cat Lovers Against the Bomb

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    Rokeby: I agree with you: Condition 1 MUST be more efficient than Condition 3, since both are freewheeling when no pedals are pressed, and some regen is used when the brake pedal is pressed.

    Note that the Prius does the brake pedal right, but does the accelerator pedal wrong: The brake pedal uses ALL regen whenever possible, and uses friction braking ONLY when regen would not be adequate (emergency stopping or below a slow threshold speed); but the accelerator pedal applies regen braking when released, which means some braking when braking may not be wanted.

    However, implementing Prius-style brake pedal operation requires a LOT of computing power and complex mechanisms to operate the friction brakes reliably when needed without applying them at other times.
     
  10. Rokeby

    Rokeby Member

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    Thinking about this further, I find two additional things that would
    confound accurate energy use and efficiency analysis between
    Condition 1 (C1) and Condition 2 (C2)

    Both the test runs for C1 and C2 were made on the same day.

    1. Someone , I believe it was Hobbit, said long ago that to properly
    warm up a Prius for a FE/MPG trial, the car needs to be driven for 20
    miles or so before the event. In this way you get, for lack of a better
    term, a "whole car" warmup, including all rotating equipment;
    transmission, rear axle, wheel bearings, pump bearings, etc.

    There is no mention of the 356e being warmed up prior to C1, this
    could mean that the the 356e would have been less efficient on the C1
    run compared to the C2 run

    2. The internal temps of the drive batteries during the runs could have
    fuzzed-up the data. I believe that the C1 and C2 test runs were done on
    a warmish, 90 degF day. It is well known for the Prius anyway that
    when the HV battery gets up over 100 degF, it suffers from both
    reduced capacity and reduced ability to receive a charge and deliver
    power.

    I don't know how effective the 356e's drive battery cooling system
    was/is. Without taking temps before/during/after each run there is the
    possibility that temps were not equal for both runs.

    Which run this would favor would depend which run was at the hottest
    part of the day.
     
  11. pEEf

    pEEf Engineer - EV nut

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    On my big electric van, I can disable regen, and I have run this test many times mainly due to skeptics. It's night and day!

    The van can stop almost completely in normal driving w/o using any friction brakes. It weighs over 7000lb, so that's a non-trivial amount of kinetic energy recovered from the inertia.

    My tests show about double the range available in city driving with regen vs. without.

    The Prius is also evidence that Jack is wrong on this. It wouldn't be hard to arrange an accurate Prius test, it should be a simple matter to log the actual KWH put back in to the pack. (this is probably the easiest and most accurate) You could also disable regen by setting CCL to zero or High SOC during braking with a little CAN bus hacking so you could add a "regen disable" switch that would make this safe.
     
  12. TheForce

    TheForce Stop War! Lets Rave! Make Love!

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    I think what Jacks major problem is that he is doing highway driving where regen is nonexistent. Regen is only useful with a lot of stop and go city driving. I think he is "hypermiling" and unaware of it and or just has a heavy foot which is some how canceling out the regen.
     
  13. Flaninacupboard

    Flaninacupboard Senior Member

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    doing the test with two Prius would be perfect. follow each other and drive the same, but one brakes normally while the other drops into N when braking - no regen is available. who gets better MPG?
     
  14. guinness_fr

    guinness_fr Junior Member

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    I think some of us are missing the point that we are talking about the regen when doing nothing with the pedals.

    It is quite obvious that using regen for braking is better than no regen! You might be interested in quantifying this but this is not Jack's point, he's talking about the no-pedal regen that is programmed into our vehicles and which we should be allowed to disable in my opinion.
     
  15. pEEf

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    Yes, the Prius does a small amount of regen during pedal release to simulate the way most cars with automatic transmission behave. My Electric Van has this feature as well, but I can disable it with a switch. In the van it feels almost as if something is still pushing you along, like a stiff wind, even though it's just coasting. It's sort of disconcerting, so I see why Toyota included this "fake" drag. However on my van, they also included a small deadband (hysteresis) between accelerate and regen so you can "float" the pedal there for coasting. It takes practice to know where this is, but I'm accomplished with it and as such never have the need to use the regen inhibit switch. Still, I too would appreciate the option to turn it off, but I understand why Toyota didn't include it. It would definitely scare uninitiated drivers!
     
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  16. Skoorbmax

    Skoorbmax Senior Member

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    Sounds like a ridiculous assumption that somehow "free charge" for the car is a net negative on mileage. Sounds like nonsense.
     
  17. darelldd

    darelldd Prius is our Gas Guzzler

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    Like Skoorbmax says... Huh?

    There's no way that using regen to slow down could NOT extend your range - provided that you were going to slow down with brakes anyway. Now if you drive like an idiot, all bets are off. I recall a Prius commercial from a few years back that demonstrated how to drive like an idiot. He would fly off the line, then slam the brakes on so he could show his kid how cool it was that he was recharging the battery.

    As for regen on the go-pedal, I disagree with Daniel. If you don't drive like an idiot (and I don't mean YOU you here, of course) regen on the go-pedal is the most efficient way to drive. You never slow down more than you intended once you learn to drive this way. You go exactly the speed you wish. And in all but the most extremem circumstances, slower uses less energy than faster. As long as you don't constantly yo-yo your driving, slowing down is a net benefit.
     
  18. Skoorbmax

    Skoorbmax Senior Member

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    Yeah, that's key.

    To further my earlier statement if regen was a net negative imagine how stupid the Toyota engineers would have to be to have put it into the car. Maybe if it didn't use regen it would get 55 city instead of 51? I bet they never tested that!

    OP's test is interesting, though, it seemed to help quite a bit.

    Now, I'm sure a badly implemented regen would hurt and maybe the Porsche in question has that issue (I cannot get links to work properly at this time to check).
     
  19. pEEf

    pEEf Engineer - EV nut

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    Regen only "hurts" mileage if you use it rather than not stopping in the first place.

    In other words, all the Regen energy ultimately comes from the ICE. There is conversion loss in/out of the MG's and the Battery, so you're much better off just going slow and not having to stop, than stopping and using regen.

    But, if you have no choice but to stop, it's clearly going to help your mileage to have regen. There's no argument about that!
     
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