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exchange 12 volt battery?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by windstrings, Nov 4, 2005.

  1. windstrings

    windstrings Certified Prius Breeder

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    Has anyone tried using a NiMH battery or even a 12 volt configuration of lithium?

    I keep reading all these stories of batteries running down.. aside from installing a solar trickle charger.... maybe adding another battery somewhere and just connect the two with wires in parallel?
     
  2. Frank Hudon

    Frank Hudon Senior Member

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    how about a gelcell 12 volt battery, no venting problems, and more AH capacity. So what if the one time cost is slightly high the OEM battery isn't cheap either. Anyhow that's my plan when it comes time. No sign of that time yet, left the Classic for 9 day's hopped in and it fired right up. As the lighter socket is live all the time I had plugged my volt meter in and when it started it said 11.7 volts. So no where dead. Sigh guess I'll have to wait till next year. Or the one after that.
     
  3. windstrings

    windstrings Certified Prius Breeder

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    Humm.. .how about
    1. storing the gelcell it in a different place.
    2. Hooking it together with the lead acid cell via wires "in parallel".. (+ to + and - to -).
    3. Installing a diode "not sure how many amps would be needed" that would allow electricity to only go from the 12v lead acid "to" the gelcell, so as to keep it charged while the car was running, but the diode would prevent the gelcell from discharging as the lead acid would be pulled upon by the car acessories while off..... (The get cell could not discharge.)
    4. putting a little "throw-switch" inline "in series" that overlooks or basically bypasses the diode. (You would need to manually go back to the battery and flip the switch.)
    5. This switch would allow energy to go back into the lead acid battery thereby giving you an jump start should the lead acid ever go down?
    6. If you had a trickle charger too.. "solar or otherwise", it would keep both batteries charged... just make sure to hook it to the lead acid side so the diode wouldn't block charging of both batteries!

    Now if the car accessories ever accidentally drained the lead acid, you would have an instant backup!..
    Hey.. you could still replace the lead acid with a gelcell for good measure if you like and have a gelcell backup... MIght save you a jumpstart problem on a cold rainy night!
     
  4. Frank Hudon

    Frank Hudon Senior Member

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    diodes are not an option as the voltage drop across them in a charging circuit prevents the battery from ever becoming fully charged. Simplest solution is one of those jump box-booster units. If the battery in the car goes dead just jump it like a normal car.
     
  5. andyprius

    andyprius Senior Member

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    I enquired to this subject about a year ago and Frank ( I believe ) was nice enough to forward a nice schematic. Since I'm no longer into electronics I did not bother. But, did buy a small gel cell ( 7 AMP ) and charge it from time to time thru the socket, on a trip. Did run the car on it alone for about 6 miles for a test. Seem to support the Computer fine. One of the Senior Advisors also warned me that a large current demand could be made and burn up the 7Amp battery as well as some Prius electronics. So...it'sprobably OK as a temp solution.
     
  6. windstrings

    windstrings Certified Prius Breeder

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    There is only a 1/2 volt drop.. depending on which type you use.. at 12 volts thats only a little waste. MOst charging systems overcharge alittle more than needed anyway, that would leave plenty volts for the second battery.
     
  7. windstrings

    windstrings Certified Prius Breeder

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    I could see if you had the battery isolated from the inverters input of 1400 watts worth of 12v power to assist?
    I wouldn't ever suggest to use the battery "by itself".. even the original battery would be risky for that means. Normally the system inverter keeps the 12v charges while its also carry the load of the accessories?
    When the car is off... the worst that could happen is things would cease to work.. I don't think any hardware that is voltage critical in sensitivity is hooked to the battery's accessory side.

    But it could still be a good backup, but you would want to use it as a "jump" to the regular battery so once all is up and running.. your whole system is intact.
     
  8. tumbleweed

    tumbleweed Senior Member

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    Threre seems to be no way of predicting a failure of the 12V battery while it is in normal operation. With a normal car battery you can usually tell because the starter turns a little slower or the headlights are a bit dim when the engine is off, etc. My guess is when these things go they usually lose all or almost all of their capacity but when fully charged the Voltage is just fine.

    I think you could remove it from the car and do a load test on it. All you would need would be a load resistor (even a light bulb would work) and a multimeter. The best setup would be a big rheostat a Voltmeter and an Ampmeter. Discharge it and find out how many Ampere hours it had left in it. Just take it down to 10.5 Volts (1.75 Volts per cell) at it's 8 hour rate and see how long that takes. I think if it got down to 60% or 70% of it's rated capacity it would be time to replace it.

    We would need to know how many Ampere hours it is rated at, divide that by 8 and compute what size resistor we would need. Of course to be completely accurate you need to decrease the resistance a little as the Voltage drops but even if you didn't do that you would get a good enough answer.

    Anyone see any problems with this?
     
  9. windstrings

    windstrings Certified Prius Breeder

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    NO problems per se.. just for me not too practicle... I figure the lights in the car are a good test.. either they are dim, or they don't work at all... having the backup to jump would confirm and cure all of that, then at your leisure you could replace or condition the battery.. usually replace is the best option for lead acid if they have been charged properly and they are down.. they are ususally bad.
     
  10. tumbleweed

    tumbleweed Senior Member

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    I agree, if it is weak replace it. Does anyone know how old the batteries were that failed? I would think a battery such as this should last for, what? 4 or 5 years? I usually get 5 or 6 out of a good car battery.
     
  11. andyprius

    andyprius Senior Member

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    I just replaced a deep cycle RV battery that had 8 years on it. However being installed on an RV plus located in Sacramento equals long life. I wonder if there is any geographical differetiation between a Prius sold in FL or CA OR Minn. Generally the Specific Gravity of the Electrolyte is different for cold VS hot climates. The warranty varies a lot also. Generally shorter in Northern areas. Any experts know if Toyota considered these things?
     
  12. andyprius

    andyprius Senior Member

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    I'm not sure I totally follow what you are saying. I DID disconnect my 12VDC source and ran the Prius for about 6 miles. I deliberately did not use any accesories, as this was a test to see if the 7 ampere gel cell would support the computer. It worked fine and in an emergency I would have the option of paralleling with the ( questionable ) OEM Battery or hooking it up separately. The latter would be more sensible as a severe short within the OEM Bat could cause many problems.
     
  13. andyprius

    andyprius Senior Member

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  14. hobbit

    hobbit Senior Member

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    By "disconnect my 12VDC source", do you mean you removed the battery
    entirely [leaving the whole system to run on the inverter], or
    disconnect the charging inverter from the 12V system now powered
    by a 7AH gel-cell, or what? Nothing you've said so far is allowing
    me to determine exactly what you did during this "test".
    .
    _H*
     
  15. andyprius

    andyprius Senior Member

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    I paralleled my 7 Amp Bat to the two OEM Bat connections, then lifted the whole positive wiring bundle so that I would not have to reset everything. Also made sure that wire bundle was insulated and isolated from positive post. Then I took the car out for a test drive. Worked fine. If I was to totally replace the OEM Bat, at my expense, some time in the future, I would consider a Gel with about a 25Ampere/Hour Capacity. If it physically fits. Did I answer your question?
     
  16. tochatihu

    tochatihu Senior Member

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    I have something along these lines installed in a 2001 Prius. MC switch on dash closes a relay in the trunk to bridge the blocking diode on 7 AH gel cell. Helper-starter.

    There are options to replace the NHW11 battery with more economical (but still vented) alternatives. My opinion is that an unvented PbA battery would work fine except in the rare/never circumstance that the Prius 12v bus provided a much higher voltage. That could lead to undesired accumulations of hydrogen gas.

    Not sure how different the NHW20 battery is, or if anyone has identified a vented alternative.
     
  17. tomdeimos

    tomdeimos New Member

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    I'm adding an Optima battery as an aux 12 volt. It is big, and i will have to make mods to fit it.
    But it is the size I need, and it is vented. Check out Optima Marine batteries. I think there is only one that is vented. Forgot the model I got.

    Another option I've seen on the web is to get a battery box that is vented.
     
  18. richard schumacher

    richard schumacher shortbus driver

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    That was a potentially dangerous experiment. The various computers are controlling everything millisecond to millisecond. If your substitute batttery or its connection had failed while you were moving you could have destroyed your transmission. You would have reacted a thousand milliseconds too late to do anything about it.

    If there is any question about the OEM battery it should simply be replaced, not supplemented.
     
  19. tochatihu

    tochatihu Senior Member

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    I lean towards Richard's position here. In fact previously (in some forum) I suggested to one who wanted to drive his Prius using a 12 v gel cell, that the slide-on connectors to the battery lugs might not be adequately reliable. The problem, it seems to me, is that we don't know if the Prius' 12 v downconverter will function happily if the 12 v battery connection fails. I'm not gonna test this.
     
  20. tumbleweed

    tumbleweed Senior Member

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    One would hope the Toyota engineers would design it well enough so it would function without the battery hanging off the end of it. But I don't want to test it with my car either! Now maybe if we rented one? no just joking.

    Actually I think if this battery were relocated to a place where there was adequite ventilation the problem would be solved. You could replace it with a lawn mower battery from Wal Mart for 25 or 30 dollars which would last longer and perform better. I've looked and don't have any good ideas of where to put one though.