Lost part while trying to reinstall my HV battery.

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by KnightofNi1, Sep 18, 2025 at 2:06 PM.

  1. KnightofNi1

    KnightofNi1 Junior Member

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    Hi All

    I had a few cells go bad on my 2004 Gen2 HV battery.

    Between some wonderful YouTube vids out there and these amazing boards, it was pretty easy to follow and get them replaced.

    My issue is that I had to take a little bit of time off after replacing the cells and managed to misplace a part in between.

    I am by no means an expert so I have no idea what the part is called but it's essentially a bracket that sits between where the orange cables connect to and the metal case that goes over this section of the battery.

    IMG20250918125431.jpg IMG_20250918_133744.jpg IMG_20250918_133953.jpg

    Does anyone know what that shiny silver bracket is called or have a diagram with the part number on it so I can order one?

    If that's not doable, does anyone know what thin bendy material it's made from? I could probably fashion my own .

    Thanks in advance for any help provided
     
  2. dolj

    dolj Senior Member

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    It is PNC 82675C - TERMINAL, JUNCTION

    Part number 82675-47080
     
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  3. KnightofNi1

    KnightofNi1 Junior Member

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  4. dolj

    dolj Senior Member

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    No Problem.

    FYI, in the second photo above, that part is shown being installed upside down. The two dimples should contact the wire shields, not roll over them.

    upload_2025-9-19_17-56-59.png

    This shows the correct orientation.
     
    #4 dolj, Sep 19, 2025 at 1:57 AM
    Last edited: Sep 19, 2025 at 3:13 AM