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Mechanical CVT Transmissions

Discussion in 'Other Cars' started by edmcohen, Aug 13, 2011.

  1. edmcohen

    edmcohen Member

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    To me, a major attraction of the Prius has always been HSD's mechanical simplicity and low impact. There is no friction coupling and no change of gears. Instead there is only computer-governed rotation of one traction motor in relation to another through a fixed differential gear. HSD is elegant and brilliant.

    Most other hybrids (and some conventionals such as the Sentra and the newest Versa) have what are essentially cone-and-belt continuously variable transmissions. The sheer impact with which one moving part encounters another in such a transmission would seem to guarantee that it will age poorly. Those transmissions require exorbitantly-priced, proprietary transmission fluid. It is as if manufacturers resent having well-maintained garden-variety shifting automatics last for hundreds of thousands of trouble-free miles. So, they have cooked up something that can be relied upon to fail not long after the longest extended warranty expires.

    Your thoughts? How have these considerations affected your choices?
     
  2. jdenenberg

    jdenenberg EE Professor

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    Yes, CVTs in some newer cars (Honda Hybrid, Subaru Outback, ...) have a wear out mechanism, but so do all modern automatic transmissions. If they are designed correctly for the vehicle weight/engine power, they should last more than 150k miles, but some are under designed and have a history of shorter life:

    • Ford EAT - My 1990 Ford Probe had a three speed auto tranny that failed at 118k miles. When I stopped by the dealer for a rebuild estimate, He sai "You got 188k miles out of that transmission?" (It lasted that long due to its small 4 cylinder engine)
      These trannys had an average life that was barely longer than their 50k mile warranty in Ford's larger cars/6 cylinder engines.
    • Honda Civic Hybrid - Their CVTs have a history of early failures that can be forestalled by periodic ATF refreshes.
    I tend to keep my cars a long time and would prefer to not have to replace a tranny. Even in my 2004 Prius (205k miles so far), I do periodic ATF drain/refills (at least every 60k miles, but I suggest one early one at 30k miles) to keep the metallic load low in the ATF and protect the MG windings.

    JeffD
     
  3. tedjohnson

    tedjohnson Member

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    Indeed the HSD is a really elegant and neat design that basically does away with a transmission - no clutch, no bands, and no cones. Its reliability is well documented and its smooth as silk. A major Plus for the Prius.
     
  4. edmcohen

    edmcohen Member

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    In that connection, I am still driving my `06 Civic automatic with 176,000 miles free of transmission trouble. I began with my first BG flush and atf change at 45,000 mi. Honda does not recommend power flushing, and I can certainly understand how starting that in a dirty, neglected car could precipitate a problem. The old fluid has been so clean, that I have come to think that 50,000 mi is the right interval for those cars. The idea is never to let much gunk accumulate.

    I have every hope that my Civic will "hang in" until the Prius C gets sorted out.
     
  5. Trollbait

    Trollbait It's a D&D thing

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    It's easy to find stories of things going bad on the internet, but the fact is CVTs have been around for years, and if they were really that bad, no one would buy them. They are generally more efficient than a standard slush box, and I suspect they easier to implement selectable driving modes(econ, sport, etc.) on.

    I'm just disappointed when the manufacturer gives them virtual gears so they lack like a regular transmission.
     
  6. usbseawolf2000

    usbseawolf2000 HSD PhD

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    There are people that don't like the sound of maximum power. When accelerating, CVT keep the ICE at RPM that provides maximum power. I like the sound of maximum power and like it to remain there until I back off the accelerator.

    Those people like the sound of ICE revving up and down to think it is doing some work. They actually think that's natural because they are used to it. I can understand why they like it but I can't stand them for not realizing they have been conditioned to like it.
     
  7. hybridtwins

    hybridtwins Member

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    Agreed... and what REALLY gets my goat is that some of these same people say that acceleration with a CVT gives them a "slipping clutch" feel. Especially ridiculous when referring to the HSD, which has no mechanical clutches to slip.
     
  8. hybridtwins

    hybridtwins Member

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    Agreed. I think there are a lot of folks out there who still don't appreciate the uniqueness of this power-train. :D
     
  9. Trollbait

    Trollbait It's a D&D thing

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    Honda also had some problems with standard auto behind their V6 in the early 2000's. Mistakes and issues can crop up in any component. It doesn't necessarily mean every one of that component type are bad.
     
  10. xs650

    xs650 Senior Member

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    One problem of perception with the Prius is that at full power it sounds like it's being abused. It should have a small amount of intake noise or exhaust note that make it sound like an engine instead of an asmatic senior citizen getting a tread-mill stress test. That wouldn't make it's excellent powertrain any better, but it wouldn't sound so funny.
     
  11. Skoorbmax

    Skoorbmax Senior Member

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    Nissan has the greatest market share in north america of CVT as far as I know. Exempting some issues in their original Muranos that had these, they are reliable transmissions, proven now by the fact at least a million of them are in the road, from the Murano to the Altima, Maxima, probably others.
    It does have among the lamest sounds ever when under full throttle.
     
  12. usbseawolf2000

    usbseawolf2000 HSD PhD

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    Atkinson cycle does sound different. Rev limit is 5,200 rpm so there is no abuse there. You are right, it is the perception of non-hybrid drivers that are not aware of the differences.
     
  13. cwerdna

    cwerdna Senior Member

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    I can't speak w/authority on their Nissan's CVT reliability but do recall hearing about some problems. As such, they ended up extending warranties on them to 10 year/120K miles (NissanAssist.com) on a bunch of '03 to '10 CVT vehicles, including the NAH even though the NAH's CVT is basically the power split device and nothing like the others.

    Nissan I believe gets most/all of their CVTs (except for the NAH) from JATCO Ltd ||| Belt CVT |||.
     
  14. wick1ert

    wick1ert Senior Member

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    Interesting you should mention that. I had an 07 HCH and the transmission went bad in about 6 months. It actually made the car pretty interesting to drive, as sometimes you'd get regen, sometimes not, othertimes it revved high. I think I drove it for a day or two before I could take it in to get fixed. On a side note, I also had to have both front window regulators replaced, too. I traded that car in on the Prius, and couldn't be happier about it.
     
  15. spwolf

    spwolf Senior Member

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    PSD and CVT two very different things.... with PSD you have electric motor giving you some power right away...so to me, there is night and day difference.

    people need to try real CVT and see why I think those virtual gears are very important :)
     
  16. austingreen

    austingreen Senior Member

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    Its not training, or a problem of perception, the engine note is not pleasing. I simply think Toyota did not spend time or money on this. It also isn't a matter of being trained to like that which sounds bad:love: Given a different engine note an eCVT can sound good, but the software needs to apply virtual gears that "slip" into the next virtual gear. That would give the best of both worlds, other than the additional cost and weight for the hybrid components.:D

    +1
     
  17. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    I think of it as a baritone sewing machine, that helps! <G>
     
  18. xs650

    xs650 Senior Member

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    I would skip the fake fixed gear ratios but it should sound like an engine instead of some wheezy abused device/person.

    I don't think my wife's Acua engine is any louder than a Prius at full throttle, but at least what you hear sounds like an engine.

    This should sound different:cool:
    Injen Air Intakes for Toyota - Injen Short Ram Intake 2010 Toyota Prius 1.8 Hybrid
    I wouldn't go that far on a Prius but would like to hear what it sounds like.
     
  19. austingreen

    austingreen Senior Member

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    Hey, I just turn the stereo up.:)
    The reason for virtual gearing is to get rid of some of the steady state drone at less than full throttle. The engine does have a wide efficiency band. An idea would have power mode choose a higher engine rpm, so that when the throttle is pushed battery power could add. In eco, probably exactly what we have now. With normal going to some narrow virtual gears.