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Water pump #2: One was recalled, and now the gas engine one is leaking!

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Soylent, Mar 3, 2011.

  1. Soylent

    Soylent The v isn't a station wagon! It's just big boned

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    I learned today there are at least two water pumps in my 2006 Prius, and that one of them is leaking. I had the recall done for the electric motor water pump in November. Now, during my scheduled maintenance, they tell me my second water pump has been leaking (slowly). My car has 132,000 miles.

    Is there any chance that the recall that was done on the other water pump may have damaged the second water pump? Toyota is saying they are completely unrelated (of course).

    They want $450 for the repair, which sounds "reasonable" for a water pump (I always thought those cost at least twice that).

    What is the difficulty of this repair in comparison to water pumps in non-hybrid cards? Does the water pump need to be replaced or is it tubing or seals? My point is, should I do it through Toyota or someone cheaper?

    Thanks in advance for any suggestions :)
     
  2. GSW

    GSW PRIUS POWER

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    How do you know that its not the one they recently fixed in the recall and they are trying to cover up for a botched install? I would ask them to show me. Point out the one they installed and where the new leak is. Sorry, I'm always suspicious dealership service.
     
  3. halpos4

    halpos4 "Taxi"!

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    They are indeed separate pumps,the HV Pump was the one that was replaced in the "recall" and it's not unreasonable to expect that your Engine Water Pump needs replacing with the mileage on your vehicle,
    If you open the hood and look down the left side of your engine,you'll see the Serpentine belt which is attached to the water pump by a pulley,there is a weep hole on those pumps so you should see a pink coloured residue on the pump and that would be a definite indication that it indeed needs to be replaced.
     
  4. seilerts

    seilerts Battery Curmudgeon

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    132,000 miles is a reasonable service life on the engine water pump. The two water pumps are completely unrelated. $450 is a little overpriced, but $300 is probably about the best you will find. What is a problem for a basic shop, though, is that to do a complete coolant drain and fill, it requires either a scan tool or a non-standard procedure to fill the coolant heat storage tank ("the thermos"). So you need either a Toyota or a hybrid specialist to do the job.

    There's a hybrid shop near you in Melbourne, and we have 1 positive feedback so far. Try them?

    Mellor's Automotive Inc. 1410 W. Newhaven Ave. West Melborne, FL 32904 (321) 956-1997. Contact: Joshua J. Mellor [email protected]
     
  5. MXZDrew

    MXZDrew New Member

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    Wow, I see that this has happened to many others but it looks as if our day went similar today!

    Dropped our 05' off for recall work on the accelerator and the HV water pump as you had done in November. Got the call that my ICE water pump is bad as well. $316 to replace. Also needed new serpentine belt $76. I got this down knowing they needed no labor if I had them do the water pump. $78 both air filters, $18 taillight bulb, $16 indicator bulb. I gave them the go ahead on the water pump, belt, oil change and transaxle fluid change. Will take care of filters and bulbs myself. I almost opted to do the water pump myself and certainly could have with the resources on here. The still cold weather and what seemed like a fair price I elected not to.

    I would strongly recommend having them swap that belt out, should only be around $20. Maybe thats already in your $450 quote as it is common practice to change them once they are removed.

    Good luck!
     
  6. seilerts

    seilerts Battery Curmudgeon

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    Drew, how many miles on your Prius? And how much did they charge for the trans fluid change?

    $316 is one of the better quotes for the water pump.
     
  7. Soylent

    Soylent The v isn't a station wagon! It's just big boned

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    Ah... that is bad news. I was hoping it was a standard repair. Is there any documentation on how to do this if I were to attempt it myself? I think I can find a scan-tool, but I don't know why it would be required?

    Would it be possible to replace the pump *without* draining the coolant?

    Thanks
     
  8. MXZDrew

    MXZDrew New Member

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    Mileage was 83300 at time of diagnosis.

    I also thought $316 was a decent quote from what I seen others were reporting. One reason I just let them do it.

    Trans fluid was $110. Which seemed ok at best. Between the two I was ok with it though.
     
  9. Soylent

    Soylent The v isn't a station wagon! It's just big boned

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    I read up on replacing the water pump in my Haynes manual, and it looks pretty straightforward. No mention of messing with the "thermos" or using a scan-tool. They just say that the battery needs to be disconnected first.
     
  10. seilerts

    seilerts Battery Curmudgeon

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    The water pump itself is pretty straight-forward. If you have worked on cars before, I would strongly encourage you to do this job. The biggest hassle is holding the pulley while unbolting it. Having a pulley holding tool helps. Save on OTC Tools 6613 at ToolTopia.com

    The coolant is the real issue. Best practice is to drain the thermos, especially if your car has never had the coolant serviced at 132,000 miles. But there are only 2 or 3 scan tool systems in the world that will work to refill it. That means either using a non-standard procedure such as Patrick's http://priuschat.com/forums/gen-ii-...shooting/30813-changing-engine-coolant-5.html, or skipping the thermos drain/fill all together.

    Finally, before doing anything, make sure that you actually have a leak. Engine water pump seems to be the most common unnecessary repair recommended at dealerships during the inverter pump recall. At 132,000 miles, a leak is plausible, but many Prii out there have 2-3 times that mileage on their original pumps.
     
  11. Soylent

    Soylent The v isn't a station wagon! It's just big boned

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    Ouch... yeah I'm going to skip draining the coolant. I'm more concerned about the leak at the moment. I will just have to go back to Toyota and find out how much they charge to replace the coolant.

    By the way, when I had the inverter water pump recall done recently, wouldn't they drain the coolant for that job? Or does that pump use a second coolant reservoir as well, in which case they wouldn't even touch the engine coolant?
     
  12. seilerts

    seilerts Battery Curmudgeon

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    The inverter/transaxle has a separate cooling loop. According to the IC pump recall, the technician is supposed to drain that, but in many places they are clamping the hoses so as to avoid having to bleed the system.

    The going rate for a coolant exchange is in the low $100-$150 range
     
  13. Soylent

    Soylent The v isn't a station wagon! It's just big boned

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    I thought I would follow up. I finished the repair yesterday with the help of my brother in law. We were able to replace the water pump in a couple hours, with minimal hassle. We did NOT drain all the coolant or do a coolant flush (or need to). I won't go near that hot coolant thermos/reservoir, I'd rather leave that to Toyota. Either way, it does look like they flushed all the coolant when I had the inverter pump recall done, because all the coolant looked brand new.

    A couple notes for anyone else looking into this, it's a lot like an oil change, but you have to get to and replace one engine part.


    • You don't need to remove the engine mount to reach the pump, (unlike the Haynes manual instructions)
    • You don't need to drain the coolant, but have a container ready, because it will spill out about half a gallon when the water pump comes off.
    • No sealant is needed, it comes with a metal gasket (I bought the genuine Toyota pump).
    • You can do the job from the top; it's harder to reach the pump from the bottom (although it helps to drive up on some ramps so you don't have to bend over so much).
    • After removing the air filter box and some wires, you only need to remove the belt and the top pulley (lock it from moving with a screwdriver) and you have access to the water pump.
    • Make sure you have one or two pans under the car, as you will spill a lot of coolant when removing the water pump, and then when filling it (you have to fill into the radiator verrry slowly or it overfills, even with the air bleeder valve open. Also it can come out of the bleeder.)
    • I only needed to refill about half a gallon of coolant (about how much spilled when the water pump was removed).
    • As you refill the coolant, squeeze the upper coolant hose to push out air bubbles.
    • Refilling the coolant is pretty standard and doesn't require messing with the hot coolant storage unit. Just open the air bleeder valve, slowly pour till it's full, run the car, then top it off.
    • It takes a very long time for the coolant to get hot. After blasting the heat and revving for like 10 minutes, the coolant was still cold (this surprised both of us).
    • Did not need a scan-tool or any electronic work. No error codes showed up either.

    Drove it about 40 miles and checked again, and the coolant is still full and no leaks! :rockon:
    (And the radiator cap was still cool to the touch, which I don't understand at all. But then again, I was running A/C, not heat).

    **Also I noticed something interesting. The Toyota new water pump was slightly different than the factory one. The little bleeder hole or whatever it's called (where coolant leaks out when the pump fails) was redesigned. I'm thinking that the original design was flawed, which would explain why so many people have had their replaced.
     
  14. Patrick Wong

    Patrick Wong DIY Enthusiast

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    If you loosen the water pump pulley bolts prior to removing the serpentine drive belt, then you might avoid the need to use a screwdriver (or special tool) to hold the pulley in place.

    If you wish to reuse the engine coolant (say for example, if the odometer reading is substantially below 100K miles), then you could attach a hose to the radiator drain cock and drain the coolant into a clean container for reuse.

    Did the cabin heater produce the normal amount of heated air? Do you hear any air bubbles in the heater core?

    If you are running the AC compressor, that would not reduce the gasoline engine operating temperature. If you are running the cabin heater, that might reduce gasoline engine operating temperature.

    A scan tool will not help this procedure. Access to the Toyota diagnostic laptop would help to run the coolant heat recovery pump, but I have posted a workaround to that.

    No engine ECU DTC will be logged if you left air in the engine coolant loop. Hence it is important to be sure that there is no air in the system. One way to determine that is to verify that the cabin heater is working properly and that you don't hear air bubbling around. Also when the engine cools down, make sure that the radiator and expansion tank are both full. Keep an eye on that as you continue to drive the car, and continue to fill both until the level no longer drops when the engine is cold.
     
  15. seilerts

    seilerts Battery Curmudgeon

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    The redesign was across 4 cylinder engines. My RAV4 that I did a few months ago also had this feature of a differently appearing weep hole. I do wonder if 2 fas 4 u has the redesigned pump on his 2009 with 325,000+ miles and no problems.
     
  16. seilerts

    seilerts Battery Curmudgeon

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    I was thinking about this, and I do wonder if you have an airlock. After 40 minutes of running, hot coolant should be circulating through the radiator.

    Also, how did the old pump look? Pink crusty nastiness at the weep hole?
     
  17. Soylent

    Soylent The v isn't a station wagon! It's just big boned

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    Yes! What the hell was that?
     
  18. Soylent

    Soylent The v isn't a station wagon! It's just big boned

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    Well I only touched the metal radiator cap, and it was cool. I didn't stick my hand down to touch the radiator or hose. But if there were an issue, I would get some warning or overheating right?
     
  19. Joe 26

    Joe 26 Member

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    Not necessarily, until a really hot day. Are you getting proper cabin heat? Do you hear gurgling inside the vehicle?
     
  20. seilerts

    seilerts Battery Curmudgeon

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    Dried Super Long Life Coolant!

    As Patrick and Joe have mentioned, running the heater on full blast, max hot, will potentially provide an indication of an airlock.