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This is a discussion on Water Pump Replacement within the Gen II Prius Technical Discussion forums, part of the Gen II (2004-2009) Toyota Prius Forums category; How much should it cost to replace the water pump? Two different dealers want $389 and $419 respectively, which seems ...


Water Pump Replacement

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Old 10-03-2009, 03:28 PM   2 links from elsewhere to this Post. Click to view. #1
Red Hybrid
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Default Water Pump Replacement

How much should it cost to replace the water pump? Two different dealers want $389 and $419 respectively, which seems awfully high. The more expensive dealer said it is a 3 hour job. Any suggestions?
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Old 10-03-2009, 06:55 PM   #2
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Default Re: Water Pump Replacement

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Originally Posted by Red Hybrid View Post
How much should it cost to replace the water pump? Two different dealers want $389 and $419 respectively, which seems awfully high. The more expensive dealer said it is a 3 hour job. Any suggestions?
Mine went out around 104,000....toyota charged me about $345 or so.
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Old 10-20-2009, 09:36 AM   #3
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Default Re: Water Pump Replacement

I just took my 2005 Prius with 65,000 to the dealer. They said I needed a new water pump (they said they saw some fluid leaking around it), and wanted $469. I said I would think about it. Wow, that's even higher than your prices! I might try another dealer for a quote.
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Old 10-20-2009, 11:36 AM   #4
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Default Re: Water Pump Replacement

I just took my 2005 Prius with 65,000 miles to the dealer. They said I needed a new water pump (they said they saw some fluid leaking around it), and wanted $469. I said I would think about it. Wow, that's even higher than your prices! I might try another dealer for a quote.
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Old 10-20-2009, 11:48 AM   #5
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Default Re: Water Pump Replacement

There is a TSB on the water pump out there. Search this site for it. I printed it out to take to the dealer when the pump noise becomes too loud for me. They will only change it out under warranty if you complain about it, according to the TSB. In other words this does not happen to ALL cars - just the ones people complain about!
Might be worth a shot.
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Old 10-20-2009, 11:59 AM   #6
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Default Re: Water Pump Replacement

I replaced BOTH water pumps(Inverter and Engine, not Thermos), coolant, serpentine belt and thermostat for just under $1000.

JeffD

Last edited by jdenenberg; 10-22-2009 at 09:51 AM.
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Old 10-21-2009, 02:17 PM   #7
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Default Re: Water Pump Replacement

The TSB is about the electric coolant heat storage water pump. This is the one that you can hear after shutting off the car.

The belt-driven engine water pump is unrelated, as is the inverter coolant water pump
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Old 10-21-2009, 03:39 PM   #8
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Default Re: Water Pump Replacement

Quote:
Originally Posted by alanh View Post
The TSB is about the electric coolant heat storage water pump. This is the one that you can hear after shutting off the car.

The belt-driven engine water pump is unrelated, as is the inverter coolant water pump
Quote:
Originally Posted by Guy in WNY View Post
There is a TSB on the water pump out there. Search this site for it. I printed it out to take to the dealer when the pump noise becomes too loud for me. They will only change it out under warranty if you complain about it, according to the TSB. In other words this does not happen to ALL cars - just the ones people complain about!
Might be worth a shot.
Alan, there is a TSB out on the the inverter coolant pump as well. See Galaxee's post #34 in this thread.

Guy, Alan is correct, however, that the symptom you describe and the TSB-specified replacement applies to the "thermos," as it's informally called. The inverter coolant pump TSB prescribes replacement only if it throws a diagnostic trouble code. Either way, the TSBs limit warranty replacement to the period of the power train warranty.

Besides, folks here may be referring to the main water pump, not the inverter coolant pump.

Last edited by JimboK; 10-21-2009 at 03:41 PM.
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Old 10-21-2009, 04:33 PM   #9
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Default Re: Water Pump Replacement

If you're slightly mechanically inclined, you could do the job quite easily. From the engine manual:
REMOVAL
1. REMOVE RADIATOR SUPPORT OPENING COVER
2. REMOVE ENGINE UNDER COVER LH
3. REMOVE ENGINE UNDER COVER RH
4. DRAIN ENGINE COOLANT
5. REMOVE GENERATOR V BELT
6. REMOVE ENGINE MOUNTING INSULATOR SUBASSEMBLY RH
7. REMOVE WATER PUMP PULLEY
(a) Using SST, hold the pump pulley.
(b) Remove the 3 bolts and pump pulley.
8. REMOVE WATER PUMP ASSEMBLY
(a) Remove the 3 bolts and 2 nuts.
(b) Remove the water pump and gasket.

The most difficult part of the job is step 6 which has you removing the engine mount. During this time you support the engine with an engine stand. Not hard if you have the tools.
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Old 10-21-2009, 04:49 PM   #10
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Default Re: Water Pump Replacement

There are actually four water pumps on the car: three for the engine coolant, one for the inverter coolant. Of the three in the engine loop, one is mechanical and drives the coolant when the engine is running, the other two are electrical. One of those moves hot coolant through the heater core when the engine is off and heat is demanded, and the other pumps stored hot coolant from the thermos (heat storage tank) back to the engine to pre-heat it, before engine start.

The latter pump is only present on the North American Prius as the thermos is only fitted in that market.

These pumps are fitted in a variety of different locations, meaning different amounts of labour to be able to get at them and replace them. In addition they're all different so have different prices.

(The Gen III replaces the mechanical engine coolant pump with an electrical one, so it can perform the heater task as well, and the coolant thermos is replaced by the exhaust heat capture system, also pumped by the main electric pump, reducing the pump count to two.)
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LinkBack to this Thread: http://priuschat.com/forums/gen-ii-prius-technical-discussion/69969-water-pump-replacement.html
Posted By For Type Date
How to Install the Water Pump on a 2005 Toyota Prius | eHow.com This thread Refback 11-13-2009 09:13 AM
Toyota Water Pump Removal on Kosmix : Reference, Videos, Images, News, Shopping and more... This thread Refback 10-17-2009 04:50 PM

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