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This is a discussion on Plugin but without adding batteries?? within the Prius PHEV Plug-In Modifications forums, part of the Gen II Prius Modifications category; What charger is it? A genuine Toyota one, a modified one from a gen 1 Prius or a custom made ...


Plugin but without adding batteries??

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Old 02-09-2009, 02:40 PM   #11
Mjolinor
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Default Re: Plugin but without adding batteries??

What charger is it? A genuine Toyota one, a modified one from a gen 1 Prius or a custom made delta V charger?

I am sure that the internal battery would satisfy 90% of my car needs and I will get round to doing this when time permits.

I don't understand why Toyota only run the battery between 40 and 80 % (or whatever the % are). Nothing I read about NiMH seems to suggest much gain from doing so except to say that over charging kills them and leaving them flat seriously affects capacity. From what I read the reduction in life doesn't seem to justify not using more of the battery's capacity.

A 3 hour charge and 2 miles from that would keep me happy as long as I didn't sacrifice the hybrid capability.

It's just an NiMH anyway so trickle charging at 1/10 C should be good for ever without damage so no need for an expensive charger if you have the time to wait. If you don't have the time to wait then provided you monitor it yourself and are careful you only have yourself to blame if you fry it, make a high current charger and buy a good alarm clock.
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Old 02-09-2009, 04:06 PM   #12
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Default Re: Plugin but without adding batteries??

Quote:
Originally Posted by aminorjourney View Post
Jimbo,

For what it's worth you probably wouldn't want to spend the money on a charger (mine cost me £600GBP) specifically designed for the Prius battery pack without having another battery to put the power into.

I'm doing a three battery setup - this should give me about 10 miles EV range. The cost should be about £2,000 GBP in total. I'd advise saving up and getting more than one battery!

Nikki.
Hi Nikki,

Can you give me some details on your charger you got, I know it probably is not worth the money but I would like to find out more about it, Thanks
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Old 02-09-2009, 04:20 PM   #13
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Default Re: Plugin but without adding batteries??

Quote:
Originally Posted by Mjolinor View Post
<snip>
I don't understand why Toyota only run the battery between 40 and 80 % (or whatever the % are). Nothing I read about NiMH seems to suggest much gain from doing so except to say that over charging kills them and leaving them flat seriously affects capacity. From what I read the reduction in life doesn't seem to justify not using more of the battery's capacity.
<snip>
Several studies, including one at a prestigious federal lab, have shown that battery capacity has very little effect on mpg in the Prius, once you get over a threshold. This is because the battery is used only to deliver short bursts of power, and to absorb small amounts of power during regenerative braking.

To use more battery, as in a plug-in conversion, requires that the battery be cycled more severely. NiMH batteries can run though large numbers of small cycles, but only a limited number of large cycles. Using more of the battery's capacity would result in marginal mileage gains while greatly reducing the life of the battery.

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Old 02-09-2009, 04:30 PM   #14
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Default Re: Plugin but without adding batteries??

Quote:
Originally Posted by Mjolinor View Post
What charger is it? A genuine Toyota one, a modified one from a gen 1 Prius or a custom made delta V charger?

I am sure that the internal battery would satisfy 90% of my car needs and I will get round to doing this when time permits.

I don't understand why Toyota only run the battery between 40 and 80 % (or whatever the % are). Nothing I read about NiMH seems to suggest much gain from doing so except to say that over charging kills them and leaving them flat seriously affects capacity. From what I read the reduction in life doesn't seem to justify not using more of the battery's capacity.

A 3 hour charge and 2 miles from that would keep me happy as long as I didn't sacrifice the hybrid capability.

It's just an NiMH anyway so trickle charging at 1/10 C should be good for ever without damage so no need for an expensive charger if you have the time to wait. If you don't have the time to wait then provided you monitor it yourself and are careful you only have yourself to blame if you fry it, make a high current charger and buy a good alarm clock.

I think it is all about longevity of the battery. Extending the usable capacity to range from 10% to 90% would probably shorten the life significantly.
Please note that average NiMH battery life span is quite low, only around 500 to 1000 full charge/discharge cycles. Panasonic probably improved on this, but smart battery management, which allows only capacity range of 40-80% to be used, has extended battery life for several times to quite some thousands of partial charge/discharge cycles. We are probably talking about tens of thousands of partial charge/discharge cycles.
So it was all about life versus capacity.

The ideal battery would be a capacitor. They have almost limitless life span measured in cycles, they can charge and discharge very quickly and they have efficiency second to none. The only problem is, they have almost no capacity compared to its size and weight.

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Old 02-09-2009, 04:45 PM   #15
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Default Re: Plugin but without adding batteries??

Other people's explanations of why the traction battery is kept in its given limited range of charge are spot-on.

However, the bigger issue is that as mentioned, the computer is going to try and keep the traction battery in its "sweet spot" where it can contribute a good amount of charge, but also absorb some charge in the event of a large hill. You would, at some point towards the end of your journey, want to intentionally deplete down to three bars, and then be left alone after that. Because as someone already pointed out, there's no point in plugging the battery in if there's not much room left to charge it.

Has any company ever successfully modified the hybrid power system logic? My understanding was that current plug-in retrofits merely lie to it about how much charge is remaining, rather than actually manipulating the logic.

Last edited by magicboy2; 02-09-2009 at 04:49 PM.
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Old 02-09-2009, 04:48 PM   #16
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Default Re: Plugin but without adding batteries??

So even without messing with the 40 - 80 % thing you could get 2 miles from it without ICU. If you could easily charge it then it is enough for an awful lot of journeys.

Apparently the battery seems good for 100k miles or more. I usually buy cars at a few years old and run them until they decompose and I have never done over probably 70k miles so personally I could stand some loss of battery life.

It certainly seems to make sense to me, though probably isn't that useful for a lot of drivers, it all depends how you use the car.
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Old 02-10-2009, 07:13 PM   #17
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Default Re: Plugin but without adding batteries??

Quote:
Originally Posted by qbee42 View Post
Several studies, including one at a prestigious federal lab, have shown that battery capacity has very little effect on mpg in the Prius, once you get over a threshold. This is because the battery is used only to deliver short bursts of power, and to absorb small amounts of power during regenerative braking.
This no doubt explains why the 2010 car continues to use the same battery, with the same capacity, as the 2004-2009 car.
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Old 02-10-2009, 08:09 PM   #18
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Default Re: Plugin but without adding batteries??

Quote:
Originally Posted by Mjolinor View Post
So even without messing with the 40 - 80 % thing you could get 2 miles from it without ICU. If you could easily charge it then it is enough for an awful lot of journeys.
This is my point. I don't want to push the battery past the 80% I just want to top it off to that (8 bars) then I could EV mode it for the first few KM's and I would be a very happy camper.
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Old 02-10-2009, 08:18 PM   #19
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Default Re: Plugin but without adding batteries??

In my experience, when you start the Prius on a green battery; the acceleration is MUCH better; in addition to obviously being able to enter into EV mode more often and for longer. That alone makes me want to do the whole plugin thing so I can start off the day with a green battery.

But I have always wanted to do a plugin simply because, most of the year where I live, its hot; and whenever it gets above 75, I have the A/C on full at the coldest setting. In city driving, this destroys my mpg because the battery runs down fast what with all the gliding I do. I would like to plug in my Prius so that I can start it up with a green battery; then leave the A/C on for a few minutes, then get in a nice cool car and still have battery power to drive normally. I think thats reasonable, isn't it?

In addition, there are supermarkets and restaurants much less than a mile from where I live, if I could do this I would probably seriously reduce my fuel usage at least 40%.
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Old 02-10-2009, 08:58 PM   #20
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Default Re: Plugin but without adding batteries??

Quote:
Originally Posted by aminorjourney View Post
Jimbo,

For what it's worth you probably wouldn't want to spend the money on a charger (mine cost me £600GBP) specifically designed for the Prius battery pack without having another battery to put the power into.
Nikki.
Nikki.

Please please tell us about this Charger " specifically designed for the Prius"
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