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Engine keep running but not shown on screen

Discussion in 'Gen 2 Prius Technical Discussion' started by AllenZ, Aug 25, 2014.

  1. AllenZ

    AllenZ Active Member

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    After driving 20 min at 40 mph, I came to a traffic stop. The engine was still running, the battery was at 75% full, outside temp 80, A/C set at 75. I noticed the MDF showed no engine running at all. But I can feel a little vibration, which tells me that the engine speed was very low, and not constant, at/below idle speed.
    When I finally get home and park the car, the battery was green! Basically the engine kept running even for the last 5 min when I drove at 30 mph.

    Does that indicate something wrong?

    My car is a 2004 at 222K miles. 12V Battery changed 3 years ago, PCV, spark plugs changed 6 month ago. I've noticed sometime that HV battery is weaker than before, easier to get high engine speed when picking up at 50 mph +.

    If you have any clue, please advise!

    Thanks!
    Allen
     
  2. uart

    uart Senior Member

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    Maybe, maybe not. How long did you stop for in traffic. Usually the engine will cut out (prius enters hybrid stage 4) after 10 seconds or less of idling. Sometimes however mine takes a little longer, occasionally up to about 17 to 20 seconds in very humid rainy weather.

    Driving at 30MPH in stage 3 it is completely normal for the engine to always remain on (unfortunately).

    Stages of hybrid operation: http://www.techno-fandom.org/~hobbit/cars/five-stages.txt
     
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  3. AllenZ

    AllenZ Active Member

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    No, it is completely different from it behaves before.

    I am guessing the 12V gone bad.
    What's the voltage it should be while Car off, Engine off and engine running?
     
  4. dolj

    dolj Senior Member

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    >12.7V >12.5V 13.8-14.2V

    For anything less than 12.5V sitting voltage, you should charge your battery back up to full (13.2V).
     
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  5. AllenZ

    AllenZ Active Member

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    Super!
    Thanks!

    Allen
     
  6. uart

    uart Senior Member

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    Hi Allen. It's best to test after the car has been completely shut down for several hours at least.

    Many people get less than 12.5 volts with the prius off, and the exact value will depend upon how you measure it. For example I can measure anywhere between 12.3 and 12.6 depending on whether I use the MFD service menu or a voltmeter. The difference is not so much the accuracy of the measurement system, but more about the differing battery loading in each case. If using a voltmeter you get maximum reading with the prius completely off (smartkey out of range) and if you wait about 5 minutes after popping the hood, have all doors and hatch closed, and don't touch anything for that five minutes. You have to do this to make the ECUs sleep. So you see it's not as simple as just saying >12.5 volts.
     
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  7. fuzzy1

    fuzzy1 Senior Member

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    Those non-running numbers look too high to me, at least on a Prius.

    My 2012 Prius manual, p. 567, says:

    12-volt battery
    Open voltage at 68F (20C)
    12.6 - 12.8 V Fully Charged
    12.2 - 12.4 V Half Charged
    11.5 - 11.9 V Discharged
    (Voltage is checked 20 minutes after the hybrid system and all lights are turned off.)


    Past battery checks found mine to typically be half charged.
     
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  8. AllenZ

    AllenZ Active Member

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    Great info! Will update the result. Thanks!
     
  9. uart

    uart Senior Member

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    Yes, but were your past checks performed with the battery truly open circuit? If the battery was still in the car (and connected) then those figures are not necessarily applicable. That's the whole point I was trying to make with my previous post. Voltage measurements depend not only on the state of charge, but also on loading (current) and recent loading history.
     
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  10. fuzzy1

    fuzzy1 Senior Member

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    I'm checking with an external DMM, after the car sits off for an hour to all night. The MFD voltmeter available on the GenII is absent from my GenIII. The other connected parasitic loads should be similar in scale to the battery's own self discharge, so should have little impact on the reading.
     
  11. uart

    uart Senior Member

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    No that's not the case, at least it's not the case with the gen2. When you open the door to pop the hood, or if you open the hatch to access the battery directly, then a bunch of ECUs get powered up in preparation for the car being driven. On my prius this is enough to drop the battery voltage from about 12.6 to 12.7 down to around 12.3 volts.

    If you then close all the doors and hatch (it's ok to leave the hood open) and wait several minutes, then you'll hear a relay click off and the ecu loading is removed or reduced, and then the battery voltage starts recovering back to it's true open circuit voltage (about 12.6 to 12.7 for mine).
     
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  12. AllenZ

    AllenZ Active Member

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    Here is the result:

    12.82 car off, key far away for 1 hour +

    12.65 open door, key inside

    12.01 car on, not in ready mood

    I missed the Ready Mood, because engine kicked in right away.

    14.20 engine runing

    After engine run 30 second, turn off car, back to Ready mood, 12.97 and the number going down slowly

    Turn off car, Key far away 12.82, number keep going down.

    Wait, measure again in 30 seconds, 11.90 and keep going down slowly.

    Outside temp 85F

    Guess the battery is out?
     
  13. uart

    uart Senior Member

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    All sounds good except for the last measurement.

    Are all the doors and hatch closed at this point? Leave everything closed and come back and measure again in a few minutes after the ECU's have timed out and gone back to sleep.

    Even if your battery is slightly weak I don't think it's at the point where it should cause any driving anomalies.

    Try you're engine cutout test again. Try turning the aircon off for a minute and see if that allows the engine to cut out (after it's warmed up).
     
  14. AllenZ

    AllenZ Active Member

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    I believe the last measurements the ECU is timed out, because I used remote to lock the door, and put it far away. If you look at the result from last two measurements, nothing changed except they are 30 seconds apart:

    Turn off car, Key far away 12.82, number keep going down.
    Wait, measure again in 30 seconds, 11.90 and keep going down slowly.

    Am I right?

    I will do a thorough testing when I am back home tonight, if you have other suggestions.
    Thank you all!

    Allen
     
  15. AllenZ

    AllenZ Active Member

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    Yes all doors closed when measuring voltage.
     
  16. uart

    uart Senior Member

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    Like I keep saying, you've got to wait a few minutes *after* all the doors are closed before all the ECUs go to sleep, only then do you get a true (or at least near) open circuit voltage. If you stand by the engine bay you'll hear a relay click off after a few minutes, and then the battery voltage will start rising.
     
  17. dolj

    dolj Senior Member

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    Not on a good AGM battery, and I was being conservative. The number you quote from your manual look more like flooded Pb/A, not AGM, which would be typically higher than that--I'd expect to see 12.9-13.2 for fully charged.

    Even by your numbers, 12.5 V is almost half discharged. Pb/A batteries of any construction do not like sitting in a discharged state, so the more you can keep your battery fully charged the longer it will last. I was just trying to get that message across.

    I agree with you that the Prius is not good at keeping the 12 V battery fully charged, hence my encouragement to charge up when you see the (unloaded) sitting voltage to be at 12.5 V or less.
     
  18. AllenZ

    AllenZ Active Member

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    The 12V battery seems better today. Not in Like New state, but I do get stealth driving under 41 mph most of time.

    Here is the voltage measuring result:

    Battery voltage

    One hour off, no key, door closed (I left hood open, door unlocked)
    12.8

    Open door no key nearby
    12.4

    Key in car, door open
    12.4

    Key plug in, door closed
    12.5 - 12.6

    Power on, but not in ready mood
    12.0

    Power On, Ready Mood.
    Engine kicked in immediately, no chance to measure.

    Engine run
    14.1

    Engine stop
    13.9

    Turn on ac, engine on or off
    14.0

    It's also interesting to note that when I put negative onto TWO other screw/nuts which also bolted on car body, it got 9.0 volts, consistently. That's weird!
    The data shown here are all measured from the same one screw, and positive connector under the hood.

    Please comment.
    Thank you!

    Allen
     
  19. bisco

    bisco cookie crumbler

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    12.8 is almost a full charge.