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parking brake, rear pads

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Agape, May 14, 2013.

  1. Britprius

    Britprius Senior Member

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    This may be due to the fact that there is one leading and one trailing brake shoe in the system. The leading shoe gets worn and bedded in much quicker because of the normal forward direction of ware and thus beds in quickly. the trailing shoe rarely sees much movement in reverse so does not bed in as well.

    John (Britprius)
     
  2. uart

    uart Senior Member

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    Thanks for the explanation BP. So just wondering, have you ever noticed any asymmetry between the forward and reverse effectiveness of the park brake on your Prius?
     
  3. Agape

    Agape Member

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    photographs of my current rear discs at 186,000km with the location close to the sea.

    Could you please give me your opinions if I can make another months of driving with these discs or whether I 'really' need new discs?

    I would prefer to use the current ones for another while (just replacing the pads, cleaning the brakes, the pins, lubricating the pins within callipers and continue to use as they are.
     

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  4. Britprius

    Britprius Senior Member

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    If I were you I would replace the discs and pads at the same time if possible.

    The problem with just changing the pads (after freeing the slide pins) is that the new pads will ware to the shape of the old discs. However you could continue the old discs as the brake performance will be no worse than it is now. This is assuming you do not do a 1000 miles a week, but some reasonable figure.

    Your discs look about the same as mine when I replaced them at about 80,000 miles.

    When you replace the discs the new used pads would not bed in for a long time, because they will not be flat. This will cause the new discs to rust where the pads do not contact the new flat discs.

    You could fit another new set of pads, but these are about £30 so could be as much if not more than new discs. The alternative would be to rub the new "used pads" flat on some sand paper before refitting.

    You will probably find when you remove the discs the back of them "the side you cannot see" will be worse than the side you can see.

    Hope this helps.

    John (Britprius)
     
  5. Britprius

    Britprius Senior Member

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    Yes I would agree that the parking brake works better in the forward direction than reverse.

    John (Britprius)
     
  6. css28

    css28 Senior Member

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    Replace them.
    I'll wager that the inboard surfaces are even worse.
     
  7. Agape

    Agape Member

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    I plan to purchase these:

    -EUR27 for the rear's (2 discs) + delivery to Ireland
     

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  8. Britprius

    Britprius Senior Member

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    Not a bad price at £23 delivered. Removing delivery cost around the same price as I paid nearly 18 months ago. The hole with the dark ring round it in the first picture is the parking brake adjuster hole.

    Make sure when you fit the discs make sure you clean off all the anti rust coating particularly inside the drum and the inside flat face of the drum. If you do not do that area when the brake warms up the coating melts and runs onto the braking surface of the drum as it spins.

    You may have to slacken the the brake shoe adjusters off to get the new drum/disc on. Inspecting the manual adjusters with the drum/discs off will allow you to see how they are adjusted and there relative positions.

    John (Britprius)
     
  9. Agape

    Agape Member

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    thank you,

    I expect about 3 weeks for the delivery time as I am not going with the seller's delivery option's, someone's is driving to visit europe, this person will stay there for two-three weeks and then will drive back to Ireland, we agreed that will pick up these and some other bits and pieces and we will meet in Dublin, Ireland at the beginning of June.

    Then I will start looking into the process.

    For the time being I will try to drive carefully without unnecessary trips.

    Edit:

    this morning I pay the visit to the local motorfactors (parts shop), they didn't have 3M silicone high temperature lubricant grease. They offered me copper grease to lubricate the pins of the callipers. I refused.

    I may ask at the dealership for the small pack of the high temperature grease or source similar elsewhere
     
  10. Britprius

    Britprius Senior Member

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    I suggest you purchase some copper grease if you have not already. Put a thin smear of this on the back of the pads and on the edges where they move against the carrier, also on the anti rattle shims.

    Can you tell us the supplier of the discs as this might help someone else in and around the UK.

    Any advice required just ask.

    John (Britprius)
     
  11. Agape

    Agape Member

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    I will follow yours instructions re: copper grease

    the supplier of the rear discs:

    CONTACT:

    Telefon:
    +4822 717 90 75

    Email: [email protected]

    Address:
    SEBMAR
    05-530 Góra Kalwaria
    ul. Staszica 6/4
    Poland

    I used the following link TARCZA HAMULCOWA TOYOTA CELICA PRIUS TYL (3187497262) - Allegro.pl - Więcej niż aukcje. Najlepsze oferty na największej platformie handlowej. on-line auction to source the parts (It will require the account to login, I don't have the account, I asked another person to use his details (I have wired money to his a/c and he have made the purchase on my behalf).
     
  12. Britprius

    Britprius Senior Member

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    Thanks and well done.

    John (Britprius)
     
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  13. Agape

    Agape Member

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    maybe not so well done, I just noticed:

    ''price per 1 piece'' :)

    I need to send instructions to add one more ''piece'' so the price will be x2.
     
  14. Britprius

    Britprius Senior Member

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    Still not too bad. I noticed this a lot on Ebay usually tucked away in some obscure place.

    I should have informed you that the four stud version as fitted to the gen1 Prius are the same size and much cheaper, but then need to have four holes drilled to match the five stud version.

    This is easyer to do than it sounds.

    Bolting the old 5 stud disc to the new 4 stud disc through one wheel stud hole, making sure the drum center holes line up. Then with a hand held electric/battery drill, drill the other four holes. This drilling does not have to be supper accurate as the hole have lots of clearance on the wheel studs.

    John (Britprius)
     
  15. css28

    css28 Senior Member

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    Those are the scariest instructions I've read in a long time :)

    Regarding quantities, brake pads seem to always be one per axle while rotors are one per each.
     
  16. Agape

    Agape Member

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    this sounds fair play to the designers that the sizes matches.

    the local insurance companies would shave my head to the last hair should the discover if I have done that... (I ordered 5 stud model)

    :)
     
  17. css28

    css28 Senior Member

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    You won't regret this.

    Use a philosophy of "every 186,000 km whether it needs it or not" :)
     
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  18. Agape

    Agape Member

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    re: quantity of the discs

    css28 - yep, I discovered this after I started to review the online auction...
     
  19. Britprius

    Britprius Senior Member

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    Modding the discs is not as scary as it sounds. The wheel studs play no part in the positioning or the loading of the discs.

    The centering is done by the large central hole the radial positioning is done by the small countersunk screw "often thrown away or missing", the discs mounting area is sandwiched between the wheel and the hub/wheel stud flange.

    John (Britprius)
     
  20. Agape

    Agape Member

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    I decided to check what caused one brake pad to wear and others to stay in tact.
    The two reasons: 1) calliper pin dry and dirty with no grease on it. 2) the metal plates which pad moves in and out were too dirty so the pad couldn't travel and seized. These were not shown on the pictures.

    Most of the pictures shows the brake shoes for the parking brake.
     

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