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Brake Pedal Sticky and Slow

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by psychprof, May 27, 2017.

  1. psychprof

    psychprof New Member

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    Hi All. On one of my two 2007 Priuses the brake pedal has become hard to push down and it springs back slowly compared to the other car. In fact, if I step down hard on the brake at a stop and then take my foot off, it feels as though the brake stays engaged for a couple of seconds while the pedal slowly comes back up. Otherwise the brakes feel like they are working fine. Any thoughts about what could be causing this? Thanks!
     
  2. JC91006

    JC91006 Senior Member

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    Take a look underneath the brake pedal and see why it's sticking
     
  3. edthefox5

    edthefox5 Senior Member

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    Sounds like pedal stroke simulator is bad. It's designed to simulate the pedal feel of a regular brake system. Not familiar with this device as can't remember anyone with that complaint in the last 10 years.
     
  4. edthefox5

    edthefox5 Senior Member

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    Sounds like the pedal stroke simulator. Use the search forum found at top of page and search

    Pedal stroke simulator
     
  5. psychprof

    psychprof New Member

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    I can't see anything inside the car that is impeding the pedal. I will look into the pedal stroke simulator possibility. Thanks.
     
  6. psychprof

    psychprof New Member

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    Just a quick update from the OP here. I noticed that the car was also making an buzzing noise from the engine compartment up in front of the steering wheel. About three seconds on and 15 seconds off ... constantly! Based on reading some other threads, it sounded like the brake actuator, which is under an extended warranty until December 31, 2017. Took it to the dealer and, sure enough, that's what it is and it is completely covered even though the car is 10 years old and has 120k miles. Sometimes things work out. :)
     
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  7. bisco

    bisco cookie crumbler

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    congrats! so the leaking brake actuator made the pedal sticky? i'll never remember that.(n)
     
  8. psychprof

    psychprof New Member

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    Actually, no. :( After having the actuator replaced (which needed to be done anyway and was free), the pedal felt normal for a day or so ... but then it started doing the same thing. I was also getting some noise from the passenger side rear brake whenever it released, so I took it to my regular mechanic who checked all the brakes, cleaned the rear brakes, and replaced the pads on the front. Again probably needed to be done and it eliminated the noise but it didn't solve the main problem.

    So, still, depressing the brake is hard and when released it is slow to return. So slow, in fact, that if I am pressing on it normally while stopped and then lift my foot, there is a lag of a couple seconds before the brake fully disengages and the car starts moving. It feels to me like something hydraulic ... but I really have no idea how to diagnose it. I hate to go back to the dealer but I may have to. Will update if anything changes.
     
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  9. WoodyGecko

    WoodyGecko New Member

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    @psychprof did you figure anything out? I am having the same problem with my 2004 Prius brake pedal.
     
  10. JohnStef

    JohnStef Member

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    I have a 2007 and have the same issue, and have followed the same path! Replaced the brake booster and no joy. I would really appreciate guidance on this.
     
  11. ChapmanF

    ChapmanF Senior Member

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    In Gen 2, the master cylinder is a separate component, and it is not very expensive, and it is the piece on the firewall that the brake pedal directly actuates. It would be worth a look.

    If that's not it, the Gen 2 stroke simulator, also mentioned above, is another separate component that could be a suspect.

    In this drawing, the master cylinder has callout 47200, and the stroke simulator is callout 47207A.

    [​IMG]
     
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  12. JohnStef

    JohnStef Member

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    OK I see, TY for the quick reply ChapmanF. TY for the diagram!

    As advanced as the Gen2 is, there are no codes related to this, so it is difficult to solve. Today I put the car on jack stands and had a helper put the car in drive with the tires spinning freely. I would callout "brake" then "release". The rear wheels had a slight free wheeling delay. I think they are OK. The front has a noticeable, longer rotation delay when under power and the brake is released. I am suspecting something mundane like a front flexible brake line that has internal blockage. Or a sticky caliper.

    This test seemed like a good idea, the rear wheels are free wheeling so I trust they are not the problem. But the front wheels are interlocked thru the tranny so if the left side is the one with delayed release it will feel about the same on the right and act like it has a delayed release.
     
    #12 JohnStef, Jul 15, 2022
    Last edited: Jul 15, 2022
  13. JohnStef

    JohnStef Member

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    Good morning edthefox5, since your comment in this thread in 2017 have you encountered delayed break release as described here? I searched your suggestion in the forum and did not find anything clear enough to replace either the stroke simulator of master cylinder as ChapmanF suggests.
     
  14. edthefox5

    edthefox5 Senior Member

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    If I understand your time line when it started it had a companion buzzing sound also which is the abs failure alarm along with stiff pedal.

    If so my wag would be the actuator that was replaced is defective somehow but not bad enough to launch a abs failure. New actuator should not have a stiff pedal.

    Or it was not bled correctly but that should throw a cel.

    answer this……with car off just press the brake pedal firmly a few times and let off.
    Does that turn on the brake booster pump the one that sounds like a rattlesnake for a few seconds?
     
  15. ChapmanF

    ChapmanF Senior Member

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    The symptom of a brake pedal being slow/balky to return is kind of distinctive; it doesn't sound like it would go with a lot of the common brake system ailment stories that get swapped around here.

    This diagram in the New Car Features manual shows the master cylinder containing return springs of its own (they usually do).

    bcomp.png

    I think I'd probably first want to see just how balky/sticky that master cylinder by itself is. That could entail undoing the hydraulic connections to it, so it isn't coupled hydraulically to other things in the system, like the stroke simulator. Then it would be a pretty simple test of how it feels pushing in on the pedal and letting it back.

    Be aware that any time you undo hydraulics under the hood like that, you will later have to be able to bleed the system thoroughly, which will mean having Techstream on a laptop, or one of the more advanced other tools listed here that are able to initiate the brake bleed procedures.

    If the master cylinder seems perfectly well-behaved on its own, I might next wonder about the stroke simulator; that's the other thing mainly there to produce the pedal feel that you experience as the driver.

    The other components more or less use the pressure you generate in the stroke simulator as an input, and control valves to operate the real brakes accordingly.
     
  16. edthefox5

    edthefox5 Senior Member

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    I was so afraid of the actuator going and dropping alot of $$$ on it after the new $1600 battery and had seen so many failures on this site I ended up selling my Prius.

    It was time. I miss it though. It was a great little pickup and had a tow hitch. You could bring anything home with it.
     
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  17. JohnStef

    JohnStef Member

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    Car off, pushed brake pedal down for 3 seconds and the 2nd time it buzzed, it buzzed again the 4th time.
     
  18. JohnStef

    JohnStef Member

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    Today the weather was cooler, mid 70's to low 80's. The delayed brake release was less frequent.
     
  19. edthefox5

    edthefox5 Senior Member

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    I think if it’s buzzing it’s also throwing a code. Harvest that code again.
     
  20. JohnStef

    JohnStef Member

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    C1231 - Steering Angle sensor. The dash says VSC, I think this is unrelated.

    No brake codes Ed