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Help? To fix or not to fix? Gen3 P3000-388, catch-22? Traction Battery too low for start?

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by frankk74, Mar 2, 2020.

  1. frankk74

    frankk74 Junior Member

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    Dealer says P3000-388 you need to replace battery ($3400 CDN) before we can diagnose any further.

    Background info:

    - READY light is on
    - Fuel (gas) is 50%
    - Prius V 2012, 243K KMs (~151K Miles)
    - Not sure about the state of the ICE

    The (catch-22) problem is that no one knows the status of the ICE?

    - And you can't start the ICE without the traction battery
    - and you can't charge the traction battery without the ICE

    The vehicle diagnostics report is attached (sorry for poor quality).

    So:

    Question 1: Does Toyota have a method to charge the Traction battery?
    (Seems the diagnostic manual nowhere mentions a charge method)

    Question 2: Do the battery blocks at 12.x-13.xV look okay?
    (When I got the car all dashboard lights were lit up like christmas, I put into drive it drove 10 feet and stopped. ICE never started. After diagnostics everything else looks normal on dash).

    Question 3: Given that it drove (10 feet) with battery and cell reports (12-13v) is it possible the traction battery is okay? But that the ICE is dead which killed (depleted) the battery?
    (When I tried to start car/engine after codes where cleared it sputtered once or twice like starved fuel or dead ICE?)

    Question 4: The diagnostic manual says address all other codes before P3000-388 is it possible they ignored them? But currently the Dash doesn't report coolant/red/yellow engine lights? (ses attached photo.) Dash-Prius-V.jpg


    Read most of the posts in here (great place thank you everyone)

    Don't have access to failure details (long story).....

    Any thoughts recommendations?

    Thanks!

    Frank

    P.S. Per:

    Is my traction battery or ecu dead? dtc p3000 | PriusChat

    (1) the traction battery might have discharged too much by "accidentally" leaving it in neutral.
    (2) your Prius "thinks" it's out of fuel for some reason - real or not.
    (3) worst case scenario- a malfunction in the HV control system involving the traction battery and/or the control system.
     

    Attached Files:

    #1 frankk74, Mar 2, 2020
    Last edited: Mar 2, 2020
  2. frankk74

    frankk74 Junior Member

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    Some other people have reported success by replacing some low voltage cables? (for P3000) issues

    The vehicle has been run in a winter high road salt content area (Ontario)...

    Thx

    Frank
     
  3. bisco

    bisco cookie crumbler

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    Time to move on
     
  4. Grit

    Grit Senior Member

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    It was nice knowing you.
     
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  5. Rmay635703

    Rmay635703 Senior Member

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    Put the car in D with a topped off good condition 12 v battery and cleaned up good condition cables and tow it behind another vehicle on all 4’s, if it will charge do it a good while and it might start (yes I was in a tow vehicle ahead of a Gen 1 once)

    once hv battery is filled the engine can either start or not. My guess is not and another bad head gasket failure.

    if it’s too faulted to go into drive
    you can’t do this obviously and likely can’t reset the fault long enough to get into drive.

    catch 22 but there are cheap ways of building a grid charger or buying a grid charge (if a 3rd party Prius repair guy is nearby)

    good luck
     
    #5 Rmay635703, Mar 2, 2020
    Last edited: Mar 2, 2020
  6. Grit

    Grit Senior Member

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    If HV & 12v batteries are low on charge, can you put in a fresh 12v battery and push the car down hill and Regen to charge HV battery?
     
  7. Rmay635703

    Rmay635703 Senior Member

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    generally not, if the 12 volt is gone the game is over but on older PRII if you caught a freshly discharged HV case you could sometimes regen if you got the 12 volt working and the motor would start and race, you could proceed to clear codes after that if the HV wasn’t totally failed

    the trouble is some codes won’t allow you to even get into drive resulting in a brick.

    but it’s worth a try even if it doesn’t work often
     
  8. Grit

    Grit Senior Member

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    What I said is if you put in a fresh new 12v battery.
     
  9. SFO

    SFO Senior Member

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  10. frankk74

    frankk74 Junior Member

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    Thank you very much for some suggestions!

    I will try to pull out the HV cable(s) and inspect. The outside doesn't look too good?

    To answer my own question: Yes both Toyota and Lexus have HV/Traction Battery "recharge" methods (yes I know, it does not fix a bad battery).

    See: MC-10152262-9999.pdf or MC-10152247-9999.pdf (Summary: TSB: This bulletin includes basic procedures for performing a Rescue Charge on Ni-MH High Voltage)

    Both the TSBs use a Toyota specific recharging unit GRX-5100 from Midtronics (packaged in nice orange toolbox). The instructions for using them are found in the 2016 Technology updates (Toyota or Lexus).

    I'm going ask a local dealer to perform this before charging me $3400... but I'm not holding my breath.

    Using "personal" OBD(carista)+apps doesn't give any form of useful information (one app will give me the voltages of the Banks but won't give me the DTCs, another app gives me the DTCs but not the voltages....) Tried 2 OBDs and iOS and Android.

    Will provide further updates as they come in....

    Thank you!

    Frank
     

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  11. frankk74

    frankk74 Junior Member

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    Looks like the code P3000-388 is documented (in the prius 2010 repair manual) to put on the THS Charger and then further refined by the TSBs.... in one part of the manual (attached) but in the specific section for P3000-388 it doesn't cross reference this earlier part of the manual.

    But again not expecting much.... I'm in Canada and my guess is they haven't even heard of the charger.... (also seems to be uncommon knowledge elsewhere?)...

    Help?

    Frank
     

    Attached Files:

  12. SFO

    SFO Senior Member

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    Was a known option from back in the day before we had grid chargers, and not every dealer had one.

    Not sure how much your dealer would charge for that recharging service, but you could kludge together an inexpensive LED power supply, or if money is no object, look into a grid charger at Prolong Battery Systems | Hybrid Automotive California, USA

    Sometimes you can find a used Prolong charger and or discharger here in the for sale section.
     
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  13. Pollymath

    Pollymath Member

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    I keep seeing a lot of references to a DIY Grid Charger using an LED Power Supply, but I have yet to see a full walkthrough. People just kind of mention as "someone has done it, but I don't know who."
     
  14. Ed Beaty

    Ed Beaty Active Member

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    "Grid Charger" (ignore any 'LED' references...)

    For info on the product, see this.

    For a walk thru, see this.

    Comes in two variants: Less expensive; requires more user oversight and lightbulbs to determine completion of balancing. More expensive; all that is automatic. First the user must install a wiring harness on the HV battery. Look through this.

    Does NOT renew anything, per se, but rebalances all the cells so that the voltages are more equal, extending the life of the HV battery (just how much, is not exactly quantifiable, but it does work). LOTS of references on this forum. cf @Raytheeagle.
     
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  15. Pollymath

    Pollymath Member

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    Do It Yourself. DIY.

    As in, I don't want to pay $600, or even $350 for one of these things.

    I want to build it myself. Where's that info at?
     
  16. Ed Beaty

    Ed Beaty Active Member

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    Hmmm...you must be a really-for-sure polymath then..... ;)
     
  17. Pollymath

    Pollymath Member

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    Jack of all trades, master of none!
     
  18. Ed Beaty

    Ed Beaty Active Member

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    Alas, there is no (that I know of; could be wrong...) set of DIY build instructions on this forum (nor any reference to such) for an HV battery grid charger. The DIY aspect of the Prolong system: buy it, install the harness, then operate it yourself...

    It DOES get high marks from forum members that have used it, and even the expensive automative version is WAY cheaper than a new HV pack.

    Better start working on that electrical engineering degree.
     
  19. Raytheeagle

    Raytheeagle Senior Member

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    There are plenty of folks using hobby chargers and reconditioning individual modules themselves;).

    Look in the gen2 section and you'll see a very long thread about individual module replacements which discusses hobby charging:).

    Those solutions are a longer time commitment which is why the Prolong Equipment makes sense. So while more monetary investment, you get that back in time (y).
     
  20. Pollymath

    Pollymath Member

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    Thanks Ray.

    I've connected with a fellow Northern Arizona resident who's got a Prolong and we're going to work together so I can rent it from him.
     
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