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c1364/243- with code, spongey brakes. clear code, brakes just fine

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Phaul80, Apr 12, 2024.

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  1. Phaul80

    Phaul80 Junior Member

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    Wife came home after a storm with flash flooding. The next morning, the brakes barely stopped the car in the driveway. I used techstream to clear the codes and its worked just fine. ABS, everything just as normal. As soon as i turned it off and started back up, we got the high pitched squeal and all the lights on the dash. I used tech stream to perform a Linear Valve Offset procedure a few times and that cleared the codes too. But again, turning off the car and then back on, new codes and squeal.

    I changed out the ABS actuator last summer and havent had a problem til this week. It was a used part. The DTC sub code says the voltage drop between the wheel cylinder sensor and the power source is dropping. Where is this sensor? If in the ABS actuator, then I guess I have to replace that again. HELP!
     
  2. Tombukt2

    Tombukt2 Senior Member

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    Maybe the flash flooding is a clue so go around the car or at least the sensor that's mentioned in the code go to that wheel pull out that sensor as a 10 mm bolt that holds it into the hub so it can see the tone ring which in the front is attached to your drive axle passing through the hub in the back It's built into your hub bearing so you can't see anything and the sensor wouldn't generally be dirty I'm not sure if it got wet and it was compromised and water got in it that might cause a problem If you know this to be the case by looking at the back of the rear wheel bearing where the plug goes if that plastic is any kind of compromised and it looks like it can take on water maybe spray some wire dryer WD-40 something like that in there until it starts to run out maybe pushing some water out with it and then that will dry and should put you back to hopefully where you were if it's in the front the code then you can pull the sensor out of the hub make sure there's not anything blocking the sensor from hearing or seeing the tone ring dirt something a cigarette butt from the flash flood you know I don't know. I guess just check it out real good.
     
  3. ChapmanF

    ChapmanF Senior Member

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    This is about the RR brake fluid pressure sensor, not the wheel speed sensor.

    The pressure sensor is located in the brake actuator. The signal gets from there to the skid ECU on the wire between connector A2 pin 41 and connector S10 pin 31. That should make a good low-resistance connection (less than 1 Ω) between those two pins, and high resistance (at least 10kΩ, usually a lot more) to ground or anywhere else.

    How high did the water get on the car? Did it get in the cabin?

    I would certainly check out the wiring connections before assuming the actual sensor in the actuator went bad.
     
  4. Phaul80

    Phaul80 Junior Member

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    @ChapmanF after reading your reply, i asked her.. and she did not run through any water high enough to get into the cabin. just lots of puddles, potholes etc to go though. She had brakes that were perfectly fine until the next day when she was leaving for work. What i cant wrap my head around is why are there perfectly fine brakes when the codes are cleared, but when the car starts up again, the codes are back and the brakes are mush. so that gives credence to your answer about the sensor and wiring, not the part (abs actuator).

    I would hate to have to do all the work to access the abs actuator, but the skid ecu is pretty easy to access. I’ll take a look at that and also disconnect the 12v for a while and see what happens.

    one more point: when the ABS went out last year, it never had a catastrophic failure, we just heard the pump buzzing almost non stop and knew it had to be replaced. With our current issue, the pump buzzes frequently but when i clear the codes, no incessant buzzing of the actuator! could it be a fuse?
     
  5. dolj

    dolj Senior Member

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    What code(s) are you getting after you clear the codes.
     
  6. Phaul80

    Phaul80 Junior Member

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    @dolj same codes. c1364/243 and a c1356 with no subcode or snowflake to click).

    I will open the door and instantly hear the warning signal that has to do with the brakes. I’ll hook up tech stream and clear the codes, then rerun the health check and there are 1. no codes and 2. the ABS pump doesn’t constantly engage.

    now heres the kicker, and maybe itll be a permanent solution: i cleared the codes once again, then i went to the utilities section of the ABS modules and did a zero down and then a linear valve offset. turned off the car, then back on again. No Codes! problem solved for today

    Based on thes forums, i was thinking it was the skid ecu wreaking havoc, but for now, "zeroing down" and a Linear Valve Offset procedure did the trick
     
  7. ChapmanF

    ChapmanF Senior Member

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    not putting away the popcorn just yet
     
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  8. turbo5spd-prius

    turbo5spd-prius Junior Member

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    I'll give you a left field possibility. If you don't use your park brake and it hasn't been used for many 1000's of miles, then your rear drums could be out of adjustment. I've had brake boost drop because of this. The park brake auto-adjusts mechanically the rear drums to keep them close to the drum as the shoes wear over time. Too far out of adjustment and the car senses low hydraulic pressure and pops a code as it cuts out brake boost.
     
  9. Tombukt2

    Tombukt2 Senior Member

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    That's interesting I do understand the logic behind that thinking. But considering I haven't used the parking brake in any of the three Prius here the whole time we've owned them except to use the brake bleeding procedures in the Toyota software it requires you to set the parking brake and a few other conditions other than that we've never used the parking brake and then one or two of these cars I'm pretty sure the other people never used it either usually I can look at the pedals and tell what's going on with people's feet that's one of the first things I look at when I look at a car. And I wouldn't think with the rear brakes on the Prius being operated by a somewhat independent hydraulic pump that a few thousands of an inch of extra travel of the rear shoes I would think would make absolutely zero difference to that fluid that's flying through there at decent pressure and plenty of it that pump would be able to pump the whole reservoir full of fluid back to those wheel cylinders if that's what it required Not that that would be good.
     
  10. ChapmanF

    ChapmanF Senior Member

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    Sure, that is what happens if the adjustment is neglected. As the actuator only has to hold a valve open until the sensed brake line pressure reaches the target, it just holds the valve open a bit longer if the shoe clearance is too wide. Sometime you can hear an extra-noticeable whoosh of fluid. If it takes too long the system will set a code and never open the valve to that brake line again, to conserve fluid in case there is a leak.

    As for the few thousandths, each click of the starwheel is worth 0.03 mm of shoe clearance, a little more than one thousandth of an inch, so that also is the normal adjusted clearance (when it gets wider than that, the adjuster will click). So depending on how long the adjustment has been neglected: if it's been long enough for one click of adjustment to be missed, it takes twice the normal amount of fluid to apply the brakes. If long enough for two clicks to be missed, it takes three times the normal amount of fluid. And so on. If it has been long enough to be several clicks behind, that's a bunch of extra fluid.

    I'm not sure what the ECU's threshold is before it says "oop, valve open too long, some problem with that line."

    Well, in sum, for the Prius models that have rear drum brakes, regular use of the parking brake is what the rear drum brake adjusters depend on.

    There probably isn't any aspect of car maintenance at all that you can't find somebody to post about completely neglecting and still being happy. But PriusChat also serves readers wanting to know how to take care of the car.
     
  11. turbo5spd-prius

    turbo5spd-prius Junior Member

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    Well, I did have a hydraulic fault and lose boost in the brakes. All pads/shoes were well worn and the rear shoes were out of adjustment. Replacing all surfaces and adjusting the shoes cleared it up without any code reader. Maybe it just takes extremes of all surface wear and mal-adjustment together to create what I encountered...
     
  12. Tombukt2

    Tombukt2 Senior Member

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    Oh I keep my drum brakes adjusted Don't get me wrong I have a break spoon in the little back tool panel opposite where the battery is on the other side anytime I'm putting on new tires and all of that nonsense I give them a couple clicks always can feel the slight drag when I rotate the wheel assembly as I'm putting the wheel back on I need to get the disc brake thing sorted out for the rear one or two of these generation twos but who knows when I'll get around to it.
     
  13. ChapmanF

    ChapmanF Senior Member

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    They adjust themselves, if you just use the parking brake routinely. :)

    But if you've been doing it manually with a brake spoon now and then, then your post about "we've never used the parking brake and then one or two of these cars I'm pretty sure the other people never used it either" is even more misleading to an unwary reader than it seemed to be at first, since that post didn't mention you had been going in there with brake spoons to make up for the auto adjustment that wasn't happening.
     
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  14. Tombukt2

    Tombukt2 Senior Member

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    I I haven't used them ever that I remember and a memory still pretty good. Except for making all the prerequisites to bleed the brakes just a few months ago a few weeks ago on the other one but anytime I'm putting tires on and whatnot as I'm taking the wheels off to roll them into the tire guy I know how easy the back wheels spin round and round and round and then I just grab my spoon and make two clicks so now they don't go round and round and round so fast and so much there's a slight drag that's how we've always had the drum set on all of those kind of brakes since I don't know the '60s and on most of those cars I didn't really use the parking brake either I remember one time in the '80s one of the dealership people in the back told me yeah you should when you're going backwards just pull up on the brake lever it'll make the adjusters work longer more of a stroke or something tried it once and never did it again I don't think.
     
  15. Phaul80

    Phaul80 Junior Member

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    Well, im back after a month. we had another really big rainstorm, followed by an extremely hot and sunny day. My wife calls me after work and says the high pitched, never ending ABS warning sound is going off. I go to her, hook up tech stream. do a zero down, and linear valve off set and clear codes and weve got brakes working perfectly normal. Then we get some gas, and when the Prius is turned back on in front of the pump, the squeal and codes are back. once again, i hooked up techstream and did the above (zero downs --> linear valve offset --> clear DTCs) and brakes were working normal again. parked it at home, turned off and turned back on.. and guess what.. the effing ABS warning squeal.

    So I can get the brakes to work by tricking the computer AND I do not hear the constant "whirring" of the ABS pump every few seconds like I did last summer before I replaced the ABS actuator. By "work", i mean go from mushy pedal that barely stops the car with the warning noise squealing, to appearing to operate normal and can come to a screeching halt as its supposed to do.

    So @ChapmanF @Tombukt2 @turbo5spd-prius I dont think i have a very expensive ABS actuator to replace. I think I have some sensor going haywire

    1. I have new pads, rotors and drums to install. maybe turbo is right about everything used and worn is adding up to a code being set off
    2. the issue came back after a big overnight rainstorm, and an extremely humid and muggy environment the next day. The 1364 dtc code has about 20 subcodes that all relate to a sensor in the wheel delivering a voltage read that is off. Is there a cheap part to replace that is within the wheel/brakes? (fyi says RR left in the subcode I understand that to mean rear left wheel)
    3. Chapman, ill test the fuses and connection you mention is post 3 of this thread (thank you, btw)
    4. When i replaced the ABS last summer, it was a used part. I didnt have the under the dash dongle that I would have received with a new OEM ABS. Do you think that would be part of my issue?

    Thanks everyone
     
  16. ChapmanF

    ChapmanF Senior Member

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    No, they don't. C1364 is about one of the wheel cylinder pressure sensors, not about any wheel speed sensor. The wheel cylinder pressure sensors are located inside the actuator assembly, not at the wheels. They are not separately replaceable. See post #3.

    [​IMG]

    Your 243 subcode refers to the sensor shown as PRL in the diagram above, which measures the pressure to the rear left wheel cylinder. I suspect the "RR left" is more a typo or translation-o. The description also says PRL, which is unambiguous.

    Although the pressure sensor is inside the actuator, in gen 2 the ECU is not. Therefore, there are wiring connectors and wires to check on the path from that sensor to the ECU, and given your observations about humidity, I would certainly check those first, before deciding the sensor itself (and therefore the actuator) needs replacement. More details were in post #3. As far as I know, pressure transducers don't really go bad very much.

    That 'dongle' is nothing more than a resistor, so no.
     
    #16 ChapmanF, May 17, 2024
    Last edited: May 17, 2024
  17. Tombukt2

    Tombukt2 Senior Member

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    Seems like water moisture high humidity or something has gotten into a plug a connection something along those lines because everything was perfect until the floods.
     
  18. Phaul80

    Phaul80 Junior Member

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    @ChapmanF @Tombukt2

    another rainstorm last night, another muggy humid morning and the incessant ABS buzzer is going off as soon as I open the door.

    This time however, the subcode for 1364 reads 231.. same voltage error but the front right wheel, not the rear left. The code reads:

    "Ratio of FR left sensor output voltage (PFL) to sensor power source (VCM2) is less than 90.5% for at least 0.1 sec. when self± diagnosis signal is output." "trouble area: Brake actuator assy Skid control ECU Harness and connector"

    1. per post #3, do I need to run a lead from from the brake actuator connections in the engine bay to the skid ECU in the cabin to check resistance (if so, i need to go find something long enough)? maybe i can bench test the Skid ECU and look for any corrosion.
    2. my battery is about 5 years old. Although, the battery at rest is 12.5 volts and while engine is on, reads 14.3, could there be a voltage transmission problem along the path from 12v battery to the sensor in the actuator that sets off this DTC and buzzer before the engine is turned on? the now established pattern of rainstorm —> very humid conditions is telling me that some wire is shorting out somewhere
     
    #18 Phaul80, May 31, 2024
    Last edited: May 31, 2024
  19. Phaul80

    Phaul80 Junior Member

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    I noticed that the rubber guardrail on the windshield sill has come loose and some stuff has collected at the top of the fuse box. I should prob start inspecting here. I hope i can get the box off without too much trouble
     

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  20. Tombukt2

    Tombukt2 Senior Member

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    My gold work vehicle has this exact same issue of stuff piling up there but I check it almost every day and blow it out with the air hose or even worse sometimes with the garden hose especially during the pollen season It doesn't seem like there's any water entrances there as long as the lid is on and everything on the car is working but that's just that particular car I haven't had the pee lock air or any of that stuff on these cars