Engine Overheating and Coolant Overflow

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by niftypsycho, Apr 7, 2026 at 3:12 PM.

  1. niftypsycho

    niftypsycho New Member

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    About 3 weeks ago I was driving on the expressway when my temp light came on and white smoke started erupting from under the hood. I took it in, and they said it was an issue with the headgasket but most places around me won't service hybrids.

    I ended up doing the headgasket myself; the headgasket was definitely blown in places so it wasn't a total waste of time, and drove it around for a few days after with no issues. Today the same thing happened, white smoke from under hood and temp light but not as severe.

    I'm really at a loss, and what I'm seeing from people is that it could be a few things like thermostat, radiator cap, etc. This car has a reservoir with the OEM cap on it still.

    Additionally, the hot air will come on after a few minutes of driving but went back to cold when I was on the expressway before this happened.

    All in all I replaced the headgasket, engine bolts, and water pump.
    I did NOT replace the thermostat, or any of the hoses.

    Any advice is appreciated
     
  2. PriusCamper

    PriusCamper Senior Member

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    What was your sense of the coolant system when draining it and refilling it?

    Any chance something is clogged or thermostat was faulty?

    Is it possible you or previous owner used some type of gasket sealer product in the coolant in the past?

    In general a failed water pump or headgasket or both doesn't create white smoke in the engine compartment...

    Any sense of where specifically it's coming from?
     
  3. Mendel Leisk

    Mendel Leisk MMX GEN III

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    How many miles on it, and have you ever cleaned the EGR system?
     
  4. CR94

    CR94 Senior Member

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    Another basic question: Has coolant level dropped since the head gasket replacement?
     
  5. Brian1954

    Brian1954 Senior Member

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    What engine water pump did you buy? Where did you buy it from?
     
  6. rjparker

    rjparker Tu Humilde Sirviente

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    You are losing cabin heat due to a loss of coolant or the coolant flow has failed or was blocked by sealant.

    Sounds like an engine compartment leak in the cooling system or a no flow overheat causing the reservoir cap to release coolant.

    If it is the reservoir cap it would be releasing toward the passenger firewall.

    However white smoke from the front sounds like a leak hitting the hot exhaust. Possibilities include hoses going to the exhaust heat recirculation system, various hoses under the wiper cowl and the four on the egr cooler.

    Since you had this symptom the first time, loss of coolant may have caused that overheating and a blown head gasket. I would find the leak or release point quickly.

    Pressurizing a full cooling system would be a good first step. Check for pressure drops and leaks. Then I would monitor coolant temperature with a scanner and warm up the engine to 200f. Check for reservoir flow. The temperature should not exceed 220f in a normal engine.

    Coolant release from reservoir cap
    gen3 Coolant Reservoir pic.jpeg

    When fully warmed up, thermostat opens allowing water pump flow to be observed from top hose with light
    IMG_1071.jpeg

    Hiding your location prevents shop referrals to your detriment.
     
    #6 rjparker, Apr 7, 2026 at 9:43 PM
    Last edited: Apr 7, 2026 at 11:17 PM