Hello, First, the history: 2011 Prius with 250K miles on it. It has been doing the morning rattle and shake in the mornings for a long time but other than that was working fine. About 1000 miles ago the hose to the HVAC going inside the cabin came off while driving. I nursed it home, trying not to get it overheated by stopping to cool down and adding water. Fixed that issue and seemed like everything was fine for about 1000 miles. One day it died after driving it for about 100 feet. Noticed the coolant was gone so I thought the head gasket finally went so I took it apart planning to replace the head gasket. While taking it apart, a lot of coolant came out of the intake manifold. The oil was fool of coolant. At this point, I am not sure if the head gasket could cause all this or am I looking at another issue. The head gasket (see attached images) does not appear to me to be causing all the coolant in the oil but I don't know. Any suggestions? Thank you, Troy
Rust on the top of your pistons is NEVER a good sign. Neither is the clogged water jackets on that gasket, in the block. Someone dumped 'stop leak' into it? IMHO; I'd look for another car. Even if your able to fix this with a head gasket, there's a good chance something is bent and you'll have cooling system issues in the summer months. Mainly due to the stop leak blocking your coolant system and making your heat exhangers inefficient. Coolant in the intake could be a leak in the EGR cooler. Other issues may also be present; cracked and/or warped head and/or block; since the car has been running w/o coolant. When you blew the heater hose, you pumped all the coolant out of your engine and radiator. It has an electronic water pump, so as soon as your key-on; it fires up that pump. Sorry...
The change or rebuild engine light just came on. The path that the coolant took to get to the oil sump probably didn't happen because of something in the HVAC loop. A head gasket is like a circuit breaker - or more appropriately, a fuse. In Priuses they don't fail because 'the head gasket went bad.' The head gasket was gasketing, and trying to keep your bottom end from hydro-locking. THAT is what all the shaking was about (Prius Death Rattles are......aptly named.) If the coolant passages are clogged with pepper, bars-leak, unicorn hoof shavings or whatever was used in an attempt to keep the coolant from getting into the oil - then I'd just get a replacement motor, rebuild it, and THEN fix whatever got all of this started in the first place - probably the EGR loop and/or intake. I'm not a good enough wrench to know if you can unclog coolant passages, but for an engine with Lunar mileage? I would not want to bet a rebuild's worth of time, parts, and sweat-equity on finding out. Good Luck!
The head gasket does have coolant to cylinder compromise on all but cylinder 4. That's not a happy engine.
So since the head gasket is compromised on 3 cylinders, could this be the only issue? What are the chances of getting a few thousand more miles out of this car if I only change the head gasket?
Can you explain the discoloration in the block coolant, #1-2 vs #3-4, counting from top to bottom. Pictures 2-4. There was definitely something going on for that discoloration and build-up to take place on just those two cylinders. Looks like calcium deposits, water instead of antifreeze; but weird thing is that it didn't effect #3-4. Those two running hotter than the later or is it just the angle of the picture?
Yes, you are correct, cylinder 1 and 2 are a lot whiter than 3 and 4. I did add bottled water and tap water in it to drive it home when the first incident happened. It is not coming off when scratching it, looks like paint; I have no idea what it is, could be calcium?
That's another reason, why I wouldn't waste my time and money patching-up that motor. That stuff is chemically bonded to the metal. At your age and if you have money for parts; it could be a good learning experience for ya... Just know that you may be flushing all that time and money away - but tuition isn't cheap either.This would be the school of "hard knocks". FWIW; I see head gasket deformations in the 1-2 o'clock position on #1-2 and 4-5 o'clock position on #3. Possible, another break point in the 5 o'clock position on #1. I can't tell on #4, but no rust on that piston. Good Luck......
The head gasket was blown the first time you had the morning "rattle and shake". Not a long time later. What happened by driving was foolish because the first week was your opportunity to save the engine. This was beyond foolish. Now you have a classic aluminum engine overheated probably to 300f or higher and continued to drive it. Overheating is always shutdown and tow with an aluminum engine. The only way to keep this car is to replace the engine. A good shop could do it in two man days or less, perhaps $1500 labor in Kansas. Obviously not a dealer or high end shop. You have to do your due diligence here. The engine could be a JDM used in Japan from a JDM distributor, ideally picked up and inspected by a knowledgeable person. They come with guarantees and are often $1000 to $1500 complete with bolt on accessories like intake, egr, water pumps etc. Another option is a Hybridpit Rebuild engine shipped to your mechanic. I would go with the Gold option that includes new pistons and rings to stop oil burning. Probably $3500 but they have options. A Hybrid pit engine requires your intake and accessories to be reused. That is extra labor, perhaps another $500, again if you shop. 1.8L HYBRID ENGINE 2ZR-FXE REBUILT MOTOR (GOLD PACKAGE)