Dreaded P0A80 Code - Car Running / Charging Good.

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by PriuSocal, Jan 25, 2026.

  1. PriuSocal

    PriuSocal Member

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    I will be doing the load test again after the new busbars and nuts are installed as mentioned above, once I drive the car for a day or 2.

    Thanks for clarifying that as I was wondering why there was 3 different types for the same car and one even called “deluxe” kit which I believe is the one you have with the large square discharger. I saw a guy on youtube us a charger called ToolKitRC Ap200 to charge his batteries too. Anyhow, there is a local guy selling a Prolong but not the one with the square discharger, it only comes with the round charger and some wired and small black box. Hes asking $250. Is that a good deal or should I wait and try to find one with the discharger to have the all in one kit instead?
     
  2. ASRDogman

    ASRDogman Senior Member

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    That's a good price for charging....
    I'm not sure about the small box. I don't remember it. Maybe it's an older version???
    You'll have to check Prolongs page, perhaps ask them.
    Does it come with the wiring harness?? You certainly need that.

    You could leave the charger on for 4 or five hours after the charging has leveled off and is stable.
    That balances the pack. And let it sit for at least an hours after removing it.
    So it can cool off and all the blocks can settle/level off.

     
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  3. PriuSocal

    PriuSocal Member

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    Yes it comes with a wiring harness and the charger. So you say 250 is a good price? What about the discharge process?
     
  4. ASRDogman

    ASRDogman Senior Member

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    Yes, that's a good price.
    You'd have to check the Prolong page for the procedure of the bulb one.

    You charge first, it will cut off.
    Then discharge to the the higher voltage.
    They charge.
    They discharge to the middle voltage.
    Then charge
    Then discharge to the lowest voltage.
    Then the final charge.

    You should read their information.
    Prolong Value Reconditioning Package - Hybrid Automotive

    And here are the "guides". Product Guides - Hybrid Automotive
     
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  5. PriuSocal

    PriuSocal Member

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    Thank you I really appreciate all the insight, I will look into getting that then. Do you know if I get the dicharge module later, can that be added to the base kit? or does it only work on the deluxe kit like yours.
     
  6. PriuSocal

    PriuSocal Member

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    I installed the new busbars and checked for continuity from plug to each connector on the longer busbar plate and they all are getting good conductivity. It is now ready to install. One thing I did check before doing is about the terminal spray protectant that you use on the 12v batteries and a google search shoed that it is NOT recommended to use on the busbars or cells due to it being specifically 12v isolated cells and can also introduce moisture to the connectors so I will be skipping that and simply relying on the nickel plated busbars and nuts to prevent corrosion.

    I also noticed this battery had missing busbar plastic protectors (the ones that cover the whole orange holder) so I ordered that and should be in today. Will post pics and update once it is installed.

    IMG_3774.jpg
     

    Attached Files:

    #146 PriuSocal, Apr 21, 2026 at 3:26 PM
    Last edited: Apr 21, 2026 at 3:33 PM
  7. ASRDogman

    ASRDogman Senior Member

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    Be very careful with those tiny wires.. Won't take much for them them to get damaged.
    Do no over torque the nuts. Only use a 1/4 drive.

    The charger and discharger are to separate items. You can always keep looking for the
    discharger and purchase later.
     
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  8. PriuSocal

    PriuSocal Member

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    All has been put back together and initial startup was normal and drive was great, felt more responsive but it was only a drive around the neighborhood. Will be driving it today, monitor the battery and report.

    Nuts were torqued to 48 in-lbs per manual.
     
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  9. PriuSocal

    PriuSocal Member

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    So far so good, battery appears to be charging a bit higher than normal and blocks are all reading very similar voltages from 16v-18v. Planning on doing at least 100 miles before I do a load test again. P0A80 is still present but that was expected as the confirmation drive may be necessary to really tell if all is well.
     
  10. ASRDogman

    ASRDogman Senior Member

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    Did you clear that code? Or at least try to clear the code?

     
  11. PriuSocal

    PriuSocal Member

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    its permanent, you cant clear those with a scanner. At least aP0A80.
     
  12. ChapmanF

    ChapmanF Senior Member

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    Right. A 'permanent' code that went away with a code clear would kind of be missing the point ....
     
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  13. ASRDogman

    ASRDogman Senior Member

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    I remember doing it with techstream several years back.
    I also did it with my D8 tool. When I put in my new battery.

    Reading something from Toyota, they say to clear it, even though they say it won't clear.
    But, when you've driven it a few times, it should go away. Hope it does for you.

     
    #153 ASRDogman, Apr 21, 2026 at 9:01 PM
    Last edited: Apr 22, 2026 at 7:25 AM
  14. PriuSocal

    PriuSocal Member

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    Yeah, everywhere I have read, it is unanimous that P0A80 “cannot” be cleared with any scanner even TechStream. The Confirmation Drive states to “clear” the DTC even if there are none. By that it means even if there are no DTC appearing, still press “clear” on the DTC screen and it will do a force clear but not to clear permanents.

    BTW, I tried a confirmation drive today and step 6 where it says turn car “IG ON” then perform a universal trip. The universal trip is putting the car into Maintenance Mode which requires you to turn the car off and then perform the dance, then idle for 30 sec and drive the car at 25mph for 5 min or more, then stop and place car into N and let the SOC get to 30% then recheck for codes and my P0A80 is still there.

    Thats the huge discrepancy I have had since mid this post. The fact you have to turn car to IG ON and then next step is to perform the universal trip which requires you to have the car off then IG ON to to the dance itself is hella confusing sins it doesnt say to “turn off” car to then put it into maintenance mode. This is where I am not confident this conformation drive can be done without getting you confused the heck out on if you’re doing something wrong hence the code is still there.

    All 14 blocks are all 16v to high 17v and very consistent which each other while driving so ill just continue to drive it and see what happens for now. Last time I ran a live data report all blocks were also 16v+ during drives and consistent with +/- 0.1v which is acceptable and normal.
     
  15. ChapmanF

    ChapmanF Senior Member

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    To make it a little less mysterious:

    There are different columns or states for displaying a trouble code, and they mean different things. When it is shown as 'current', it's reporting a problem known to exist right now. And will generally light a warning light. And you can clear it, say if you think you have fixed the problem, and the light will go out.

    But in some ECUs, when you clear a code shown as 'current', it will leave behind the same code, shown as 'permanent' (or 'history'). That won't light a warning light, and it doesn't necessarily mean the problem is known to exist right now. It means the ECU remembers a problem did exist.

    So, you can perfectly well clear a P0A80—a 'current' P0A80. The code will go away from the 'current' column, the warning light will go off, and the car works as before. It's just that a record in the 'permanent' column will be left behind for the same code.

    Codes in the 'permanent' column are not for you to wave away with a code clear. That would defeat the purpose. The code in the 'permanent' column will stay there until the ECU is good and sure the remembered problem has truly been fixed.

    That means the ECU's monitor test that's responsible for setting that code has to run, and pass, a sufficient number of times, on separate drives. As soon as that has happened, the 'permanent' code goes away.

    You often see people saying there's some magic number of miles to drive or the like. It's not quite that simple. For every trouble code, there's a monitor test the ECU runs now and then to see if the code should be set. The way each test works, of course, is very specific to the trouble code it tests for. Some are easy, like trouble codes about an open or shorted sensor circuit. The test for that can complete with a pass/fail result within seconds every time you turn the car on. The tests for other codes may only be able to run in very specific sets of circumstances, like engine warmed up, driving a certain speed, certain throttle opening, and so on. You could make a few short drives and have the permanent code go away, if every drive hit the right conditions for the test to run. Or, you could still have the permanent code hundreds of miles later, if your hundreds of miles of driving didn't happen to hit the conditions needed for that test to run enough times.

    So if you get impatient, you can look up that specific code's "confirmation driving pattern". There's really not much magic to it, the manual just tells you how to drive in a way that's sure to create the conditions for the monitor test to be able to run. And that's where you see the instruction to "clear codes even if there are no codes to clear".

    What's that about? Well, the whole reason you're doing this is because you have a permanent code, but we already know a code clear doesn't make permanent codes go away. If the only codes you have showing are permanent ones, the code clear won't make any codes go away. So why is that a step in this pattern?

    The other thing a code clear always does is it resets all the monitor self-tests to 'incomplete'. (That's why you have to think twice about doing a code clear if you have a mandatory inspection due soon.)

    Resetting all the monitors to 'incomplete' means they are all going to run again as soon as they can—each one will run the first time your driving happens to meet all the conditions needed for it to run. That's what you want, so when you deliberately drive the confirmation driving pattern for the code you want to get rid of, you'll be creating the conditions needed for the test to run, and because your code clear set the test back to 'incomplete', you know it will run at the first opportunity when your driving meets those conditions.

    The only more-magic parts of the procedure are that maintenance mode and a "universal trip" are usually part of the confirmation pattern, and that's what tells the ECU you're doing this on purpose, so it will drop the permanent code the first time the monitor passes.

    If you don't do those on-purpose things, and instead just drive the car, well, the monitor test will run whenever it happens to run when the right conditions are met in your driving, and that will have to happen, and pass, a few times on separate drives before the permanent code goes away.
     
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  16. ASRDogman

    ASRDogman Senior Member

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    The computers are looking for a certain pattern that says everything is working correctly.
    Whatever it is doing, when it sees the things it wants to see that are the correct way, it will
    say okay, then remove the permanent code.

    Reading what I typed, I realize what was in my mind and what went to the fingers was not the same. Sorry.
    Just drive the car. As long as you aren't seeing any warning lights, eventually, the code will clear.

    The D8 scan tool I have, there is a section that will put the car in maintenance mode, you don't have to do
    all those things to get there. I think they do that so an individual gets tired of doing that stuff and takes it
    to the dealer to do that work. (y)
    Having the correct tools makes things easier.
    Just be cautious driving in maintenance mode, Toyota says you can damage the car while driving in it and
    not to exceed a certain speed or distance.

     
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  17. PriuSocal

    PriuSocal Member

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    Soooo, since @ChapmanF @ASRDogman and possibly @Brian1954 are mainly the ones responding to this thread…I have the very simple question for YOU 3 (actually ChapmanF has already gave his 2 cents in post 109 so that leaves the other 2) which requires no lengthy explanation as apparently it can ONLY be one or the other and words directly from manual and post #102...

    Step 5. Turn the power switch to ON (READY) and turn the techstream on. (we can disregard the techstream part as not all are using that)
    Step 6. Perform a UNIVERSAL TRIP


    if YOU were doing this confirmation drive for this car or have personally done it before for this code, what are YOU doing in between step 5 and 6?

    A. Idling the car for 30 secs and then driving the car at 25mph for 5 min or more...
    B. Turning the car OFF to place it into INSPECTION MODE, idling for 30 secs, driving at 25mp for 5 min or more...

    I believe the universal trip has been DEFINED by @ChapmanF and discrepancy NOTED (post #109). I am not the only one who has an issue performing this confirmation drive (a quick search here will prove that) and appear to find those 2 steps contradicting towards what “should” remove a permanent p0A80 code if all issues have been resolved. But, how do you know if your issue has been resolved or if the problem is still there if you cant positively get a “without a doubt” answer as to what TOYOTA really requires between step 5 and 6?

    BTW, thanks to all who have been active in this thread as what I am hoping and im sure this forum is for, is to post issues and the proper repairs or procedures to be taken on how to resolve or troubleshoot the issue. You are all very knowledgeable indeed but I also think less posts or reduntant threads would happen if clearer and to the point answers wouuld be given so others who are going through the same and here for answers, can find them without a doubt from all the experts on here. I do agree on one thing, not all issues are identical but usually the procedures don't deviate for specific problems.
     
  18. ChapmanF

    ChapmanF Senior Member

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    Notice that the way of posing the question you've chosen here would rule out the answer I gave back in #109, which was that I wouldn't be doing anything "between step 5 and 6", I would just be skipping step 5 and doing step 6 as written.

    I can't tell whether you meant to rule out the answer I gave then, or your question just happened to come out that way.

    My best guess as to what went wrong in the editorial process for the repair manual would be that somebody didn't notice step 5 duplicates the first thing step 6 tells you to do, but is missing the inspection-mode detail.

    Have you by chance signed in to TIS to see if the current repair-manual text has clarified that procedure?

    Ah, there's the rub. It's not that procedures deviate for specific problems, it's that all the skill and challenge of diagnostic work goes into being sure what the specific problem is. Before which, others don't know if they "are going through the same" yet.

    Also, in an imperfect world where things like editorial goofs in repair manuals sometimes happen, there can be times when a person has to reason something out, which can be hard without understanding a little more about what the car is doing, beyond just a rote sequence of steps. Yeah, that can make answers a bit longer, but also sometimes helps readers get to the bottom of something.
     
    #158 ChapmanF, Apr 22, 2026 at 5:00 PM
    Last edited: Apr 22, 2026 at 5:21 PM
  19. PriuSocal

    PriuSocal Member

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    Hence why I mentioned you chiming in on that in post #109 and was looking at the way the other 2 members would approach this themselves. The problem I see though with the way you advice to “skipping” steps (not implying that is wrong/right) but simply that to get this confirmation drive to work, you cannot have any “skipped” steps, and has to be done to the T, which is why I say it can onnly be one way or the other, you get my drift? So was hoping that the other 2 members actually did this before for this same code or know someone who has successfully done a confirmation drive and got the permanent P0A80 to erase after step #9, and what they did between step 5/6. It appears after various searches on here, there is no success story for this permanent code involving a confirmation drive other than replacing the whole battery or driving it over 600 miles and have it randomly erase on its own. All post I have seen either the posting person decides to replace the battery itself, or its left unanswered or all sorts of different hypotheticals but none from someone who has actually had success with the confirmation drive on this code.

    So far, I am thinking (prior to the other 2 chiming in, if they decide to do) like someone said above, make it near impossible to do it yourself so that you can ultimately take it to the dealer and perform their most lucrative repair on a prius, the HV battery replacement.
     
  20. PriuSocal

    PriuSocal Member

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    On a side note, I did see a huge improvement in the car’s performance after the busbar/nuts replacement, it is much smoother and battery charge degrades at a much slower pace. Not to mention, prior to this I would show low 40’s as the average mpg and now shows up to 45mpg on the trip meter BUT when I shut the car off and I get the current drive info, it says CONST MPG is 49.5, so not sure which is right.