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12 volt Battery Issues

Discussion in 'Gen 2 Prius Main Forum' started by Alan Sailer, May 6, 2022.

  1. Alan Sailer

    Alan Sailer Junior Member

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    I am having some issues with the 12 volt battery on a 2007 Prius.

    The battery is fairly new, about 1.5 years old. It replaced a battery that was about three years old.

    I have been monitoring the battery with a dedicated voltmeter that I can turn on and off (to keep from draining the battery). I have read on these forums that the Prius voltmeter is off by a fraction of a volt so I ran wires to a dedicated voltmeter.

    The voltage level in the morning after a full night sitting is 11.9Volts and goes to 13.3 to 13.7 during driving. I drive about 20 miles to work.

    At noon at work the battery is initially 13.2 volts and goes to 14.5 to 15.1 volts driving.

    I realize that the 11.9 is bad. But also charging at 15 volts is higher than a normal sealed lead acid voltage. I think that there may be something wrong with the DC/DC inverter that takes the main battery voltage down to charge the 12V battery.

    Another data point is that the inverter coolant pump had failed in the care. When it failed I replaced both the pump and the 12 volt battery. Could the inverter pump failure hurt the DC/DC inverter.

    Thanks in advance for any help.
     
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  2. bisco

    bisco cookie crumbler

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    i'm thinking more of an excess drain when the car is off.

    did you get warranty on the 3 y.o. battery? what battery is in her now?

    i would get a smart charger, disconnect the negative from the battery, charge the battery to full, take a reading after a couple hours to lose the surface drain, then read it again in the morning.
    if it's not holding, it's bad. if it is, try again hooked up to the car. if it's not holding, something is draining it.

    15.2 might be because it is trying too hard to charge the battery.
     
  3. Alan Sailer

    Alan Sailer Junior Member

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    Sounds like a plan. I have a good charger. Is 3-4 amps to fast to charge?

    Cheers.
     
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  4. bisco

    bisco cookie crumbler

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    3 amps should be fine
     
  5. JohnPrius3005

    JohnPrius3005 Active Member

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    Interesting. I have 3 older Priuses - 2004, 2005, 2008. In each car there appears to be some constant drain on the 12v bat. I Mickey Moused a "solution" by disconnecting the battery every single time I leave the car. I'll be curious to know if anyone has found a "typical" constant drain.
     
  6. sam spade 2

    sam spade 2 Senior Member

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    A minor point of clarification:
    When the car is running (READY mode), then the voltage that you are reading is NOT the battery itself but the charging voltage.
    Those numbers you are reporting seem perfectly "normal" under the circumstances.

    And yes, the higher charging numbers indicates that the system is trying to make up for a half dead battery but apparently you don't drive long enough for that process to complete.

    IF your "normal" driving really isn't much, you might need a supplemental charge for the battery every week or so.
    Or a battery tender.

    Allowing it to be constantly sitting at 11.9, which is a bit more than half discharged, will greatly shorten it's life.
     
    #6 sam spade 2, May 6, 2022
    Last edited: May 6, 2022
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  7. PriusCamper

    PriusCamper Senior Member

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    I've seen more than one Prius get less than 2 years out of a new battery. I suspect because the battery was never fully charged and Prius only driven on short drives means it never had enough energy going into it to keep it stable. The pandemic seemed to make this problem even worse. So first step, by a legit smart charger that goes up to at least 8 amps and make sure the battery is fully charged periodically. It also might be too late and you'll have to get a new one.
     
  8. Alan Sailer

    Alan Sailer Junior Member

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    So this is the story (so far).

    I charged up the battery to 14.7V. Then I disconnected the negative from the chassis.
    The battery read 12.8 volts which seemed a little strange. However for the heck of it I put a fluke VOM in
    series with the battery and read 0.8 amps. So no wonder the battery is hurting after 14 hours sitting there.

    It's loosing about half of it's AH capacity.

    Anyone have any clues what in the car is pulling that much current? The doors/hatch are all closed and t
    he dome light is OFF. I'd guess that a fun day pulling fuses may be ahead...

    I'm also willing to just put a switch in series with the battery and say to hell with finding the problem.
    But I have no idea what the battery is expected to max draw. Might need one of those Frankenstein's
    monster knife switches...

    Thanks for the help so far.
     
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  9. Alan Sailer

    Alan Sailer Junior Member

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    Sam Spade,

    The initial voltages are with the car OFF. I'm using a little digital battery monitor that I can turn on and off and it's connected directly to the battery. The charging voltages are with the car on and driving to work.

    I noticed early on during this exercise that just turning the car on made the voltage jump. I assumed that the internal DC/DC inverter was starting it's charging right away.

    I'm not using the Prius internal voltage monitor. I have read that it is inaccurate.
     
  10. JohnPrius3005

    JohnPrius3005 Active Member

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    The max draw on the 12V bat is pretty low - it only really powers up the various computers and relays. The highest current flow is almost certainly when the 12v bat is being charged. I had considered, like you, putting a switch in series. Instead I just disconnect the battery every time by pulling the big white plug on the positive terminal (gen 2 and 3). Of course I have to open the driver's door with the physical key. And/or have easy access to the battery by either leaving the trunk blocked open. Also I have the back seats folded down/removed so I can easily access the bat via the right side back door. It's not pretty. I also don't latch the hood fully so I can access the jump point with a cheapo Costco battery jump unit.. Hope you find the offending fuse/circuit ;-)
     
  11. Alan Sailer

    Alan Sailer Junior Member

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    Yup. What is the big white plug? All I see on the top of my batteries positive terminal is the huge red/black plastic monster.

    Cheers.
     
  12. rjparker

    rjparker Tu Humilde Sirviente

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    The normal parasitic draw when off should be 25 ma with a keyless fob enabled and around 15 ma without a fob enabled. If you are reading 800 ma (0.8 amps) after 30 minutes you do have a seriously excessive parasitic draw that will drain a battery fast. Computers in the vehicle take time to shutdown which means measuring parasitic draw immediately after shutdown is invalid.

    DC clamp meters can pickup abnormally high parasitic draws like 800 ma but are normally ineffective at 25 ma. At low ma the series connected amp reading is necessary. For fastest checks without waiting for computer shutdowns, a meter must be inserted into the battery circuit without disconnecting. Disconnecting requires the longest wait times.

    We have seen aftermarket radios, navigation, amps and obd2 readers add significant parasitic draws. Sometimes it turns out to be damaged equipment on the car like the electric power steering or an ecu that never shuts down. Normal draws include hatch lights that don't switch off or map lights manually engaged.

    A fully charged battery voltage is about 12.7 v. In order to charge any battery, the charging system must raise the voltage while still carrying the Ready state load. This is basic battery charging. A normal lead acid battery may charge at 13.5 to 14.5 vdc depending on its state of charge. A Prius charges an AGM battery which can accept up to 15 vdc. After a charging system shuts off, battery voltage will quickly revert to its steady state, somewhere between 10 vdc if its still severely discharged up to 12.8v if its fully charged.

    One method to series insert a meter without disconnecting the normal offstate loads.

    Prius v series ammeter parasitic draw setup.jpeg
     
    #12 rjparker, May 6, 2022
    Last edited: May 6, 2022
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  13. JohnPrius3005

    JohnPrius3005 Active Member

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    At least on my cars - 2004, 2005, 2008 if you remove the red plastic part (be careful but it can be done without breaking it) under that on the left hand side of the remaining black part is a large white plug (on the right is a small white plug. I used to disconnect that too, but it made no noticeable difference). Again, being careful, the big white plug can be unplugged. This disconnects all power to the car (except whatever goes through the small white plug). I filed down the big white plug "latches" to make it easier to remove. With this plug removed I have left my car for months and the 12v bat loses virtually no charge. Like I said, it's not pretty, but it's a lot quicker than unbolting the ground/negative cable at the bat or chassis.. Of course every time I start my cars I have to go through the steps required if I disconnect the 12v bat.
     
  14. Alan Sailer

    Alan Sailer Junior Member

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    Hey thanks for all the information folks. I'm going to have to study stuff for a while to get things to make sense.

    As a final question for a while, it seems that if I have a disconnected 12 volt battery and then I reconnect it it takes time (30 minutes) for the current to settle down? Also, what does the rear hatch being latched or not have to do with current draw? Other than the little light to the left?

    Really, thanks for the information. I need some time to let my brain expand to get it figured out...the last car I worked on extensively was an 85 GTI and it did not have these sorts of electrical subtleties...
     
  15. JohnPrius3005

    JohnPrius3005 Active Member

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    Hi Alan, Kudos to you for digging into this so deep. When the 12 v bat is reconnected after being disconnected it takes a finite time for the various computers/devices which are powered by the 12 v bat to "calm down". (I've never noticed or waited 30 minutes) When I reconnect my 12 v bat, in order to start the car I push the power button, wait for about 20 seconds, then push and hold it until the Ready light comes on (In my case because of other faults, the ICE engine also starts). I mentioned the rear hatch being open/unlatched only because the easiest way to access the 12 v bat is via the rear hatch, and without 12 v connected the hatch can only be opened by accessing the latch from inside physically (the fob will not work). As far as I know the rear hatch being open or closed makes no significant difference to current draw when the car is running. With the 12 v bat connected (but the car not running) the hatch being open will probably illuminate the little light you mentioned, and maybe the "door open" warning and will also not allow the immobilizer to work. (ie the doors to be locked with the fob). Good luck.
     
  16. rjparker

    rjparker Tu Humilde Sirviente

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    Restarting the car after a disconnect is not a time consuming issue although two tries are often needed. Trying to get an accurate low level parasitic draw reading is a problem after a disconnect because of wait time.

    The rear hatch light being on for a couple of days is enough for a no start because of reduced 12v voltage. The hatch is fairly easy to leave slightly ajar. In case of a discharged battery, the best solution is to jump start it from the front using a protected lithium jump box.

    The worst damage is when someone accidentally uses another car and jumper cables, especially if they are momentarily reversed. This point is the reason you want to fix an excessive parasitic draw. It reduces the opportunities for a bad jump.
     
  17. PriusCamper

    PriusCamper Senior Member

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    If you charger said 14.7 volts and then when you took it off the charger it right away said 12.8v I'd be concerned about battery health. But I don't know how many amps you're charging at or how much time it took to drop down to 12.8v or if you've even fully recharged the 12v.

    If you're using a trickle charger, you haven't fully charged the 12v and you need a better charger.

    As for systems on your car, if you have an sks system w/key FOB on your Prius, that's the main voltage drain on the car when it's turned off.
     
  18. JohnPrius3005

    JohnPrius3005 Active Member

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    Hi rjparker, Are there any diodes you know of which limit current flowing from the front jump points to a discharged 12 v bat in the back? If not, I suspect a severely discharged 12 v bat would "suck up" the current from any low power lithium or other jump box attached to the front jump points. I know I've had problems trying to jump my cars this way - with a very low 12 v bat in the back. For this reason I charge my 12 v bats only when they are disconnected from the car.
     
  19. Alan Sailer

    Alan Sailer Junior Member

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    JohnPrius,

    You flatter me. I'm basically a very busy lazy bastard.

    So now I'm going nicely crazy. I hooked up a series Fluke on the 10amp scale in series with the battery. All door and hatch closed.
    Initially the circuit was drawing 0.94 amps. After 10 minutes it's reading 20mA which is in the ballpark of what is a normal draw.

    So it doesn't take 30 minutes to settle down but it does take some time. And twenty milliamps isn't going to pull a 45AH battery
    down from 12.8 to 11.9 overnight.

    I'm going to sit back and think on this stuff. I have some old HOBO data loggers that I may use to get medieval on this stuff. I could dig up an old shunt, wire it in and use the HOBO to measure current and voltage over days. It might tell me what the story really is.

    Thanks so much for all the help.
     
  20. Alan Sailer

    Alan Sailer Junior Member

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    Prius Camper,

    The charger is a decent quality LedAcid/LiFePo charger and I was cahrging at about 3 amps. I'd assume the rapid drop in battery voltage from 14.7 to 12.8 was due to the load of about 1 amp on the battery. It was probably evil but I charged the battery in circuit.

    By the way, what is "an sks system"? Soul killing skunk? Shark Kiss Syndrome?
     
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